Problems · by component

2002 Kia Sportage engine and engine cooling problems

69 owner complaints to NHTSA about the 2002 Kia Sportage cite engine and engine cooling, 29% of all 237 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
69
29% of all complaints
Crashes
0
Reported by owners
Fires
3
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the engine and engine cooling

Verbatim from NHTSA complaints, newest first
“THERE IS A VERY STRONG RAW GAS SMELL THAT FILLS THE CABIN AND OUTSIDE THE VEHICLE. IT IS VERY NOTICEABLE UPON STARTING AND WHEN THE VEHICLE IS AT REST AND RUNNING. FUEL TANK LEAKING. SEAM AREAS AND FUEL PUMP/SENDING UNIT AREA DUE TO CORROSION AND VEHICLE. THE VEHICLE WAS PARKED, AND I HAD A HARD TIME STARTING IT. THEN WHEN I TRIED TO DRIVE IT, ALL I COULD DO IS SMELL RAW GAS.------------------------ I HAVE REPLACED THE FUEL TANK, FUEL PUMP ASSEMBLY, ANY AND ALL PARTS ATTACHED TO FUEL TANK. (VERY EXPENSIVE). ON RESEARCHING THE PROBLEM, I HAVE FOUND THAT THERE ARE MANY OTHER OWNERS COMPLAINING OF THIS PROBLEM. I HAVE OWNED THIS VEHICLE SINCE FEBRUARY 2011, I HAVE NOT BEEN IN ANY ACCIDENTS SINCE BUYING THIS VEHICLE. IN FACT, UPON LEARNING OF MECHANICAL ISSUES I TRY TO HAVE THEM FIXED AS SOON AS POSSIBLE. (HOWEVER, I WAS GIVEN AN ORANGE TITLE. WHICH AT THE TIME, I DID NOT FULLY UNDERSTAND WHAT IT MEANT.) YET, THE VEHICLE DROVE WITH JUST MINOR PROBLEMS, SUCH AS: BRAKES, TIMING BELT, FUEL FILTER, OIL CHANGES, ETC). THIS HAS BEEN THE MOST EXPENSIVE AND MOST DAMAGING PROBLEM WITH THE VEHICLE. *TR”
Owner complaint to NHTSAFiled Oct 6, 2014Engine and engine cooling, Service brakes, Fuel/propulsion systemODI 10641790
“VEHICLE RUNS HOT AND WILL NOT PASS THE SMOG TEST. I REPLACED THE THERMOSTAT THREE TIMES AND THE RADIATOR ONE TIME JUST RECENTLY. THE DIAGNOSTIC TEST SHOWS THAT THE ENGINE COOLING COIL OR SYSTEM HAS A PROBLEM. I CAN NO LONGER DRIVE IT BECAUSE IT WILL NOT PASS THE SMOG AND I CANNOT GET IT REGISTERED!!!! *TR”
Owner complaint to NHTSAFiled Aug 6, 2012Engine and engine cooling, Power train, Fuel/propulsion systemODI 10469377
“THE PROBLEM I HAVE WITH MY 2002 KIA SPORTAGE IS ENGINE HEATING, ENGINE OVER HEATING, ENGINE COOLING FAN ( FAN BLADES BRAKE OFF CUT INTO MY RADIATOR, CUT MY FUEL LINES, WATER HOSES, AIR INTAKE LINES. SINCE THERE HAS ALWAYS BEEN A PROBLEM WITH ENGINE LIGHT ON I.E. MISFIRE ON CYLINDER NUMBER 3 THE CAR BASICALLY RUNS ON THREE CYLINDERS, WHICH COULD HAVE SOMETHING TO DO WITH ENGINE HEATING BECAUSE THE FAN IS BELT DRIVEN, THUS LEADING TO OVER HEATING. THIS USUALLY LEAD TO COSTLY ENGINE REPAIRS, VEHICLE BECOMES DISABLED ANYWHERE AND ANYTIME. THIS IS VERY DANGEROUS. SINCE OWNING, MY 2002 KIA( PURCHASED IN JUNE 2005, 32728 MILES) I HAVE REPLACED 5 RADIATORS, 5 ENGINE COOLING FANS, TOWED 8 TIMES. THE ENGINE COOLING FAN HAS BROKEN OFF AND CUT INTO MY RADIATOR IN 2005, 2009, 2010, AND 2011. THERE WAS A RECALL IN 2007 AND I TOOK IT IN TO THE DEALER IN 2007 FOR THE RECALL. IT HAS BROKE OFF THREE TIMES SINCE THE RECALL. THIS IS DANGEROUS!!! *TT”
Owner complaint to NHTSAFiled Sep 27, 2011Engine and engine coolingODI 10427605
“TL*THE CONTACT OWNS A 2002 KIA SPORTAGE. THE CONTACT STATED THAT WHENEVER HE DROVE, THE CHECK ENGINE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE THERMOSTAT WAS REPLACED. THE FAILURE CONTINUED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE RADIATOR WAS REPLACED. HOWEVER, THE FAILURE CONTINUED. ALSO, WHILE TRAVELING APPROXIMATELY 35 MPH, THE CONTACT NOTICED THAT THE POWER STEERING MALFUNCTIONED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAN BELT WAS REPLACED. THE FAILURE MILEAGE WAS APPROXIMATELY 68,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 78,000.”
Owner complaint to NHTSAFiled Sep 28, 2010Steering, Engine and engine coolingODI 10358020
“TL* THE CONTACT OWNS A 2002 KIA SPORTAGE. THE CONTACT STATED THAT WHENEVER HE WOULD ATTEMPT TO FILL THE FUEL TANK, GASOLINE WOULD BEGIN TO SPEW OUT OF THE FUEL TANK. THE CONTACT ALSO NOTICED THAT WHEN USING THE AIR CONDITIONER THE ENGINE WOULD EXHIBIT A LOUD ROARING NOISE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CURRENT AND FAILURE MILEAGE WAS 150,000.”
Owner complaint to NHTSAFiled Sep 20, 2010Engine and engine cooling, Fuel system, gasolineODI 10356651
“COOLANT GAUGE NOT READING OR REGISTERING THERMOSTAT TEMPERATURE THEREFORE RENDERING IT UNFIT FOR CLEARING AN INSPECTION. IT CAUSES THE CHECK ENGINE LIGHT TO STAY ON EVEN IF COOLANT AND/OR THERMOSTAT, SENSORS,HARNESS WIRING WIRES AND OTHER THINGS/PARTS CONNECT TO IT HAS BEEN REPLACED OR CHECKED FOR PROBLEMS IT STILL GIVES A FALSE READING THAT THE SAME PROBLEM IS WRONG WITH VEHICLE. COOLANT THERMOSTAT NOT REACHING TEMPERATURE. *TR”
Owner complaint to NHTSAFiled Sep 19, 2010Engine and engine cooling, Electrical system, EquipmentODI 10356328

Showing 6 of 69 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 29, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Engine and engine cooling: fan

Free remedy

ON CERTAIN VEHICLES, THE HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN INCLUDING ITS RETAINING RING, WHICH STRESSES THE POLYPROPYLENE THEREBY INITIATING CRACKING OF THE BLADES. THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS.

Engine and engine coolingReported Apr 16, 2007NHTSA 07V161000
Data from NHTSA Recalls API · synced Oct 29, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Other 2002 Sportage problem areas