Problems · by component

1996 Pontiac Sunfire electrical system problems

36 owner complaints to NHTSA about the 1996 Pontiac Sunfire cite electrical system, 18% of all 201 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
36
18% of all complaints
Crashes
1
Reported by owners
Fires
9
Reported by owners
Injuries
1
Reported by owners
01 —Owner reports

What owners say about the electrical system

Verbatim from NHTSA complaints, newest first
“WHILE ON THE STREET VEHICLE WAS IN PARK AND THE KEY WAS TAKEN OUT OF THE IGNITION SWITCH. THEN, VEHICLE CAUGHT ON FIRE BEHIND THE STEERING WHEEL. BLACK SMOKE. AND LARGE FLAMES APPEARED. FIRE DEPARTMENT SHOW UP TO EXTINGUISH THE FIRE. DEALER NOTIFIED. *AK”
Owner complaint to NHTSAFiled Jul 9, 2004Electrical systemFire reportedODI 10081603
“WHILE DRIVING 25 MPH THE VEHICLE CAUGHT FIRE UNDER THE GLOVE COMPARTMENT. DUE TO THE INTERIOR DAMAGE THE VEHICLE WAS TOTALED. THE CAUSE OF THE FIRE HAS YET TO BE DETERMINED. NO INJURIES REPORTED. PLEASE PROVIDE ADDITIONAL INFORMATION. *NM”
Owner complaint to NHTSAFiled Apr 5, 2004Electrical systemFire reportedODI 10065566
“I PURCHASED A 1996 PONTIAC SUNFIRE IN JULY OF 2003. I PREVIOUSLY OWNED A 1997 SUNFIRE AND DIDN'T HAVE ANY PROBLEMS LIKE THIS. THE MOST SERIOUS ISSUE IS WHEN I TURN MY HEADLIGHTS ON, THE FUSE BLOWS AND THE TAIL LIGHTS AND THE DASH LIGHTS (LIGHTS FOR SPEEDOMETER, TACHOMETER, FUEL AND TEMP GAUGE) DO NOT WORK. I ALMOST GOT INTO AN ACCIDENT WHEN MY LIGHTS AND DASH FAILED ME. WHEN I WAS TRYING TO REPLACE THE FUSE SPARKS FLEW OUT AND THE FUSES BLEW IMMEDIATELY. I FEEL IT IS A MANUFACTURER DEFECT. IT IS GOING TO COST ME A LARGE AMOUNT OF MONEY TO HAVE THIS FIXED. GM ALSO WONT GIVE ME THE TIME OF DAY WHEN I CALL AND COMPLAIN. I THINK THAT THERE SHOULD BE AT LEAST AN INVESTIGATION. ( * NUMBER OF FAILURES IS APPROXIMATE THERE ARE MORE. I THOUGHT IT WOULD BE FAIR TO STATE THE VERY LEAST AMOUNT I HAVE COUNTED.) ALSO MY VEHICLE HAS BEEN INOPERABLE FOR SEVERAL WEEKS. (THIS VEHICLE HAS 106,000 MILES ON IT) THANK YOU FOR YOUR TIME. *JB”
Owner complaint to NHTSAFiled Mar 20, 2004Electrical systemODI 10062663
“CAR TURNS OVER BUT WILL NOT START.BROUGHT IT BACK TO DEALER AND THEY REPLACED THE CAMSHAFT SENSOR. GOT THE CAR BACK TWO DAYS LATER AND THE SAME THING HAPPENED. BROUGHT BACK TO DEALER AND THEY SAID IT WAS THE OEM SERCRITY SYSTEM. TOOK BACK AND ARE STILL HAVING PROBLEMS STARTING ALL THE TIME.*AK”
Owner complaint to NHTSAFiled Sep 2, 2003Electrical systemODI 10037080
“WHILE PUTTING THE KEY INSIDE THE IGNITION VEHICLE WOULD NOT START. DRIVER TOOK KEY OUT OF THE IGNITION AND STEERING COLUMN STARTED SMOKING. VEHICLE CAUGHT ON FIRE. CONSUMER CONTACTED DEALER. *AK”
Owner complaint to NHTSAFiled Aug 28, 2003Electrical systemFire reportedODI 10037805
“HEADLIGHTS GO OUT INTERMITTENTLY WHILE DRIVING. THIS HAS BEEN REPAIRED NUMEROUS TIMES, THE PROBLEM IS A SPLICE IN THE WIRING. *AK THE HIGH BEAMS WERE INOPERATIVE AND THE DAYTIME RUNNING LIGHTS FLASHED WHILE DRIVING. THE DEALER REPLACED THE INSTRUMENT PANEL CLUSTER. THE VACUUM ACTUATOR WAS STICKING WHICH CAUSED THE HEATER CONTROL NOT TO BLOW ON THE SETTING SELECTED. THE MUFFLERS HANGER BROKE AND THE BAFFLES WERE LOOSE WHICH CAUSED RATTLING AT IDLE. *SCC *NLM”
Owner complaint to NHTSAFiled Aug 15, 2003Engine and engine cooling, Electrical systemODI 10026652

Showing 6 of 36 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 11, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Electrical system: switch

Free remedy

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Electrical systemReported Mar 6, 2002NHTSA 02V070000
Data from NHTSA Recalls API · synced Nov 11, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Other 1996 Sunfire problem areas