Problems · NHTSA complaints

1996 Pontiac Sunfire problems

Owners filed 201 complaints about the 1996 Pontiac Sunfire with NHTSA between Nov 1995 and Sep 2016. The most-cited component is engine and engine cooling (37).

Complaints
201
Filed with NHTSA
Crashes
30
Reported by owners
Fires
11
Reported by owners
Injuries
24
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Engine and engine cooling37
  2. Electrical system36
  3. Air bags32
  4. Service brakes, hydraulic22
  5. Power train19
  6. Steering18
  7. Exterior lighting15
  8. Suspension10
  9. Fuel system, gasoline9
  10. Visibility9
  11. Structure8
  12. Vehicle speed control8
  13. Seats4
  14. Latches/locks/linkages4

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 11, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
19951
199616
199720
199829
199932
200017
20018
200229
200317
20049
20054
20060
20077
20084
20093
20100
20112
20120
20131
20140
20151
20161

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Engine and engine cooling

37 reports
“TL*THE CONTACT OWNS A 1996 PONTIAC SUNFIRE. WITHIN A WEEK OF PURCHASING THE VEHICLE, IT BEGAN OVERHEATING. IN ADDITION, THE HEADLIGHTS WOULD REMAIN ILLUMINATED WHEN THE VEHICLE WAS TURNED OFF, WIPER FLUID WAS LEAKING, AND THE MUFFLER MADE A LOUD NOISE. THE CONTACT HAS NOT BEEN ABLE TO REACH THE DEALER SINCE THE VEHICLE WAS PURCHASED. THE FAILURE MILEAGE WAS 136,050. UPDATED 10/03/08 *BF UPDATED 10/06/08.*JB”
Owner complaint to NHTSAFiled Sep 4, 2008Engine and engine cooling, Exterior lighting, VisibilityODI 10240905

Electrical system

36 reports1 crash9 fires1 related recall
“WHILE ON THE STREET VEHICLE WAS IN PARK AND THE KEY WAS TAKEN OUT OF THE IGNITION SWITCH. THEN, VEHICLE CAUGHT ON FIRE BEHIND THE STEERING WHEEL. BLACK SMOKE. AND LARGE FLAMES APPEARED. FIRE DEPARTMENT SHOW UP TO EXTINGUISH THE FIRE. DEALER NOTIFIED. *AK”
Owner complaint to NHTSAFiled Jul 9, 2004Electrical systemFire reportedODI 10081603

Air bags

32 reports16 crashes1 fire1 related recall
“TL* THE CONTACT OWNS A 1996 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE PARKED, THE DRIVER'S SIDE AIR BAG DEPLOYED INADVERTENTLY. THE CONTACT THEN SHIFTED INTO REVERSE AND THE PASSENGER'S SIDE AIR BAG DEPLOYED INADVERTENTLY. THE CONTACT HAD NOT BEEN INVOLVED IN A CRASH. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE INCIDENT. THE APPROXIMATE FAILURE MILEAGE WAS 209,600. *TR”
Owner complaint to NHTSAFiled May 31, 2013Air bagsODI 10514559

Service brakes, hydraulic

22 reports8 crashes
“NUMEROUS FAILURES WITH MY CAR I AM ONLY LISTING THE ONES WHICH HAVE HAPPENED MORE THAN ONCE 1..TRANSMISSION FAILURE, TRANSMISSION FAILED 3 TIMES FIRST TIME WHILE TRAVELING 35MPH CAR CAME TO A DEAD STOP TIRES LOCKED UP, CAR WOULD NOT EVEN ROLL, CAUSING NEAR ACCIDENT. 2...WINDOW MOTORS FAILED TWICE ON EACH EACH DOOR OF MY 4 DOOR CAR 3...HEADLIGHT SWITCH HAS FAILED 3 TIMES CAUSING DANGEROUS SITUATION AT NIGHT 4...SEVERE WATER LEAK IN TRUNK AREA , WATER GETTING IN THROUGH FENDER WELL OR TRUNK UNDERBODY, CAUSED SO MUCH TO PUDDLE UP A MUSHROOM STARTED GROWING FROM BACK SEAT,... WATER PUDDLED UNDERNEATH CARPET IN SPARE TIRE AREA SO IT WAS NOT VISIBLE TO NAKED EYE, BUT WAS SLOSHING BACK AND FORTH WITH EVERY STOP AND GO OF VEHICLE STILL TO THIS DAY HAVE NOT BEEN ABLE TO PINPOINT EXACT LOCATION WATER IS GETTING IN ALTHOUGH IT FOR SURE IS FROM UNDERBODY 5... OTHER DEFECTS INCLUDE RADIO DISPLAY LIGHTS FAIL ON 2 RADIOS, SEATBELTS AND STEERING WHEEL BECOME TOO HOT IN SUMMER BRAKE PADS WEAR UNEVENLY,,,, FUEL PUMPS GO OUT OFTEN. *TR”
Owner complaint to NHTSAFiled Jun 11, 2011Service brakes, hydraulic, Fuel system, gasoline, Power train, Exterior lighting, Visibility, StructureODI 10405944

Power train

19 reports1 crash
“WHEN TURNING OFF A ROAD ONTO A HIGHWAY, I NOTICED THAT THE CAR WAS STUCK IN 2ND GEAR. I CAREFULLY DROVE TO THE NEAREST GAS STATION. NOW THE CAR WON'T ENGAGE ON REVERSE, DRIVE, 2ND & 1ST. *TR”
Owner complaint to NHTSAFiled Oct 14, 2007Power trainODI 10205618

Steering

18 reports1 crash2 related recalls
“FEBRUARY 25, 2009 - NOTICED WHEN USING THE TILT STEERING LEVER, THE STEERING COLUMN DID NOT LOCK AT CERTAIN LEVELS (LOWER POSITION). WITHIN A WEEK OF NOTICING THIS PROBLEM, I NOTICE THE STEERING COLUMN SEEMED LOOSE AND WHEN IT WAS DIFFICULT AT TIMES WHEN TURNING LEFT. IN ONE INCIDENT, NEARLY LOST CONTROL OF THE VEHICLE WHEN ANOTHER VEHICLE VEERED INTO MY LANE ON THE FREEWAY AT SPEEDS OF 65 MPH. I HAD TO OVER COMPENSATE THE IMMEDIATE TURN TO AVOID LOOSING CONTROL OF THE VEHICLE AND CRASHING. MARCH 13, 2009 - NOISE HEARD WHEN TURNING OR STEERING THE VEHICLE. CHECK POWER STEERING FLUID - SLIGHTLY LOW, ADDED POWER STEERING FLUID - NOISE WENT AWAY. MARCH 14, 2009 - NOTICED POWER STEERING FLUID LEAK NEAR BOTH FRONT WHEELS. NOISE AGAIN HEARD - IT APPEARS THE RACK AND PINION STEERING IS THE PROBLEM. THIS WAS A PREVIOUS RECALL BY GM (NHTSA NO 02V286000) AND MY VEHICLE WAS REPAIRED IN 2003 BASED ON THE RECALL. FURTHER RESEARCH INDICATES THIS HAS HAPPENED TO OTHER CONSUMERS AFTER THE REPAIRS HAD BEEN MADE BY A GM CERTIFIED MECHANIC AT A DEALERSHIP. THE GM DEALERSHIP DOES NOT WANT TO REPAIR THEIR PREVIOUS WORK AT NO CHARGE. I BELIEVE THIS SHOULD BE REPAIRED AT NO COST TO…”
Owner complaint to NHTSAFiled Mar 22, 2009SteeringODI 10262706
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 11, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.