Problems · by component
2006 Saturn Ion fuel/propulsion system problems
111 owner complaints to NHTSA about the 2006 Saturn Ion cite fuel/propulsion system, 9% of all 1,235 complaints for this model year.
Complaints
111
9% of all complaints
Crashes
1
Reported by owners
Fires
2
Reported by owners
Injuries
2
Reported by owners
What owners say about the fuel/propulsion system
Verbatim from NHTSA complaints, newest first
“The year, make, and model of my car has a factory recall for the fuel pump failing. I went to the dealership and they informed me my Vin # wasn't included and their was nothing they could do about it. My vehicle started leaking fuel last week so I dropped the tank and removed the fuel pump. I have done my homework on this including watching several videos on YouTube concerning this issue and I'm 100% positive this fuel pump has failed in the exact location that all the other recalls have and yet my Vin number isn't on the recall according to this GMC service department manager. I am going to have to put a fuel pump in at my expense today because it's my transportation for work but I'm very upset about this situation and GMCs failure to have my vehicle included and having to replace their defected fuel pump. It's very frustrating knowing I'm putting my time and money towards it because I have my hands full trying to replace the house that Hurricane Ida destroyed about a month ago. We need help with this situation because our money is very tight and don't really have it to fix GMCs mistake. I will keep the fuel pump that came out of it along with the receipt for…”
“THE RPMS JUMP AROUND AND THE A/C MAKES NOISE AND LIGHTS FLICKER AT TIMES. THE CAR WILL JUST STALL IN THE MIDDLE OF AN INTERSECTION OR WHEN I'M TURNING ONTO ANOTHER ROAD. IT'S QUITE SCARY WITH CHILDREN IN THE CAR. MY MAIN CONCERN IS A LARGE SUV PUT IT IN REVERSE AND HIT THE FRONT OF MY CAR BEFORE ENDING UP ON THE HOOD NEAR THE WINDSHIELD. SHE WAS GOING PRETTY FAST AND PUSHED MY CAR PRETTY FAR BUT NO AIRBAG! THEN ON A SEPARATE OCCASION I WAS DOING 55 MILES WHEN A LARGE ANIMAL DARTED OUT IN FRONT OF ME. MY FRONT END AND RADIATOR AND FRONT END WERE SHOT. EVEN SPLIT MY PASSENGER SIDE DASH OPEN AND HAD TO BE TOWED OFF BUT NO AIRBAGS!! EXACTLY HOW DO I HAVE TO BE GOING FOR ME TO HAVE PROTECTION????”
“I STARTED SMELLING GAS WHEN GETTING OUT OF CAR. THEN IT GOT PROGRESSIVELY STRONGER GAS SMELL THAT LINGERED ON STRONG AN HOUR AFTER THE CAR HAD BEEN SITTING. SO I CHECKED FOR GAS LEAK ON EXTERIOR OF GAS TANK AND FOUND EXTREME AMOUNT OF GAS COMING FROM BOTH OF THE FUEL LINES OF THE FUEL MODULE ON TOP OF TANK. THIS DIDN'T START UNTIL THE WEATHER HAS BECOME WARM IN THE 80 S AND 90S. *TR”
“LATELY HAVE BEEN NOTICING BY MYSELF AND OTHERS, STRONG FUEL SMELL AROUND CAR. WHILE CLEANING OUT VARIOUS PAPERWORK, I FOUND A RECALL LETTER DATED 8/2015 REGARDING CRACKED FUEL TANK INLET CONTROL VALVE. I REALLY NEED THIS PROBLEM LOOKED INTO AS I AM HESITANT TO DRIVE WITH THE HORRID GAS SMELL. PLEASE ADVISE AS SOON AS POSSIBLE. THANK YOU”
“THE CAR IS HAVING THE SAME DIFFICULTIES AS THE OTHER CARS COVERED BY THE RECALL. IT WAS MADE IN TENNESSEE. THE MANUFACTURER IS REFUSING TO CORRECT THE PROBLEM AND STATES THE CAR IS NOT COVER UNDER THE RECALL. CAR CAN'T BE DRIVEN DUE TO SMELL OF GAS AND DUE TO THE INFORMATION I HAVE RESEARCHED IT MAY START A FIRE. I WOULD LIKE THEM TO CORRECT THE PROBLEM.”
“TL* THE CONTACT OWNS A 2006 SATURN ION. THE CONTACT SMELLED FUEL FUMES INSIDE THE VEHICLE. GOLD STAR BUICK GMC (1980 N DAVIS RD, SALINAS, CA 93907, (831) 240-4859) DIAGNOSED THAT THE FUEL TANK AND FUEL PUMP NEEDED REPLACEMENT. THE VEHICLE WAS NOT REPAIRED BECAUSE THE DEALER DID NOT HAVE THE PARTS AND THE CONTACT WAS STILL REQUIRED TO MAKE A PARTIAL PAYMENT. THE CONTACT ASKED FOR A RENTAL VEHICLE, BUT HER REQUEST WAS DENIED. THE CONTACT HAD TO DRIVE THE VEHICLE HOME WITH IT LEAKING FUEL. THE CONTACT WAS CONCERNED FOR HER SAFETY. THE DEALER MENTIONED THAT THERE WAS SPECIAL COVERAGE FOR CERTAIN PARTS UNDER A WARRANTY. THE MANUFACTURER WAS CONTACTED, BUT DID NOT DISCLOSE A LOT OF INFORMATION DUE TO THE FACT THAT THE CONTACT WAS SPEAKING WITH HER ATTORNEY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 45,000.”
Showing 6 of 111 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.