Problems · by component

2006 Saturn Ion fuel system, gasoline problems

127 owner complaints to NHTSA about the 2006 Saturn Ion cite fuel system, gasoline, 10% of all 1,235 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
127
10% of all complaints
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the fuel system, gasoline

Verbatim from NHTSA complaints, newest first
“The contact's mother owns a 2006 Saturn Ion. The contact stated that after driving the vehicle to his residence and parking the vehicle in the garage, he observed that a puddle of gasoline had accumulated overnight underneath the vehicle from the fuel tank by the driver's side rear wheel. The contact had not taken the vehicle to a local dealer or independent mechanic. The vehicle had not been diagnosed or repaired. The contact stated that the failure might be related to NHTSA Campaign Number: 09V419000 (Fuel System, Gasoline). The manufacturer had been informed of the failure. The failure mileage was approximately 84,000.”
Owner complaint to NHTSAFiled Apr 15, 2022Fuel system, gasolineODI 11460956
“TL* THE CONTACT OWNS A 2006 SATURN ION. THE CONTACT STATED WHILE THE VEHICLE WAS BEING INSPECTED BY INDEPENDENT MECHANIC, SHE WAS INFORMED THAT THE VEHICLE HAD A FUEL LEAK AND NEEDED THE FUEL PUMP AND FUEL TANK TO BE REPLACED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. A DEALER WAS NOT CONTACTED. THE MANUFACTURER HAD NOT BEEN INFORMED OF FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 154,917.”
Owner complaint to NHTSAFiled Oct 27, 2020Fuel system, gasolineODI 11366637
“TL* THE CONTACT OWNS A 2006 SATURN ION. THE CONTACT NOTICED FUEL LEAKING UNDERNEATH THE FUEL TANK OF THE VEHICLE. THE VEHICLE WAS TAKEN TO ANDREW CHEVROLET (1500 W SILVER SPRING DRIVE, MILWAUKEE, WI 53209, 1-414-228-6200) WHERE IT WAS DIAGNOSED THAT THE FUEL LINE WAS RUSTED AND NEEDED REPLACEMENT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS 57,000.”
Owner complaint to NHTSAFiled Jul 20, 2018Fuel system, gasolineODI 11112768
“LEAKING FUEL. TRYING TO REPLACE FUEL LINE AND SEE IF THAT SOLVES THE PROBLEM. HAD SAME PROBLEM 2 MONTHS AGO WITH 2004 SATURN VIN [XXX]. VERY FRUSTRATING TO SEE YEARS OF COMPLAINTS ON THIS PROBLEM WITH ONLY LIMITED RECALL. *TR”
Owner complaint to NHTSAFiled Jan 27, 2016Fuel system, gasolineODI 10822689
“FUEL SMELL AND FUEL LEAKAGE UNDER CAR. CRACKED FUEL LINE? RECALL HAS BEEN ISSUED FOR SOUTHERN STATES, BUT I LIVE IN OHIO. RECALL SHOULD BE EXTENDED TO ALL STATES, SINCE MY BREAKDOWN OCCURRED AT ONLY 70,000 MILES. I AM UNABLE TO DRIVE THE CAR OR REPAIR IT DUE TO EXPENSE AND OBVIOUS SAFETY CONCERNS FOR MY FAMILY. *TR”
Owner complaint to NHTSAFiled Jan 2, 2015Fuel system, gasolineODI 10669628
“WE NOTICED THE SMELL OF GAS AND A PUDDLE OF GAS IN FRONT OF THE REAR TIRE ON THE DRIVER SIDE. I CRAWLED UNDER THE CAR AND LOOKED AT THE GAS LINES. THEY WERE CORRODED VERY BADLY FROM JUST IN FRONT OF THE TIRE ALL THE WAY BACK TO THE GAS TANK. THIS IS WHERE THERE ARE MANY BENDS IN THE PIPELINE WHICH PROBABLY CAUSED THE RUST PROTECTIVE COATING TO FAIL. THE GAS DRIPPED FOR QUITE A WHILE. I HAVE HAD CARS MUCH OLDER THAN THE SATURN WHICH DID NOT CORRODE THE GAS LINES. ONLINE SEARCHING SHOWS THIS IS A FAIRLY COMMON PROBLEM WITH THE SATURN ION TO FAIL JUST IN FRONT OF THE REAR DRIVER SIDE. THIS HAS A HIGH POTENTIAL TO CAUSE A FIRE OR POISON SMELLS IF THE CAR WERE PARKED INSIDE. FORTUNATELY THERE WAS NO FIRE AND IT WAS NOT INSIDE MY GARAGE. I HOPE SOMEONE DOES SOMETHING BEFORE PEOPLE ARE INJURED. *TR”
Owner complaint to NHTSAFiled Jan 2, 2015Fuel system, gasolineODI 10669668

Showing 6 of 127 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Fuel system

Free remedy

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Fuel system, gasolineReported Oct 29, 2009NHTSA 09V419000
Data from NHTSA Recalls API · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.