2020 Tesla Model 3 suspension problems

“I am reporting a premature and severe multi-component front suspension failure on my 2020 Tesla Model 3 that poses a serious steering and control safety hazard. While driving and turning at low speeds (such as parking), the front end began emitting a loud mechanical clicking and popping sound. A certified technician diagnosed the vehicle and found that multiple critical suspension components had failed or worn prematurely at just 55,089 miles. The failures include the front lower lateral links, front lower compliance links, front upper control arms, stabilizer bar and front end hubs failing completely and simultaneously. This is a well-documented issue among 2018–2020 Model 3 vehicles and is currently the subject of an active NHTSA Preliminary Evaluation investigation regarding front lower lateral link detachment. Premature failure of these load-bearing suspension components compromises the vehicle’s structural integrity, accelerates extreme tire wear, and presents an immediate risk of component separation or sudden loss of steering control at high speeds. Tesla should issue a safety recall for these defective suspension components and compensate owners for out-of-pocket repairs.”

“Lower Lateral Link Fronts and front lower compliance link assembly for both right and left. There have apparently been on going issues for the Tesla Model 3 suspension links. I first started hearing noises from the suspension last month, I was booked for a weekend service and then rescheduled for today. I stopped by for a formal comprehensive inspection and was informed that there is tearing in the suspension. I already had this vehicle brought in for warranty earlier this year, how was this not brought up to me during that time frame? Did the suspension suddenly start tearing after 6 months?”

“I own a 2020 Tesla Model 3. Over approximately the past 2–3 weeks, the vehicle has developed a noticeable rattle/creaking noise coming from the left-front suspension area. The noise was not previously present and appears to be getting my attention as a potential suspension-related safety issue. I am concerned because my vehicle falls within the model-year range of Tesla Model 3 vehicles associated with reported front suspension/lateral-link issues. I understand NHTSA is investigating reports involving front suspension component failures that could potentially affect vehicle control. I contacted Tesla through the Tesla app and requested that the vehicle be inspected because of the suspension noise and my safety concern. Tesla provided an estimate requiring approximately $240 for diagnosis/inspection before determining the cause. At this time, I have not experienced a suspension separation, crash, injury, or loss of vehicle control. However, because the vehicle is producing a new and persistent noise from the left-front suspension area, I am concerned that this could be an early indication of a suspension component problem. I am submitting this complaint so NHTSA…”

“I was told my car is unsafe to drive after taking it to the mechanic for a routine tire balance and rotation. I currently need both rear control arms replaced. I had them replaced in the past. In addition, I have had the front control arms replaced more than once, the lower lateral links replaced, numerous hubs repaired, forelinks and knuckles all replaced not too long ago, so this news comes as a shock. The first control arm failure occurred when the car was only a year and a half old with very little milage. I have all of the service records in my tesla app vehicle repair history. They are in a pdf format and I would be happy to send them in, if helpful.”

“I own a Tesla Model 3 and have been experiencing concerning front suspension and steering issues that appear to be worsening over time. While driving and especially during low speed turns, parking and maneuvering, the front suspension produces loud screeching, squeaking, and rubbing noises. The steering has also become noticeably stiffer that normal at times, and the noises can be felt through the steering wheel. The sounds are coming from the front suspension area and occur repeatedly during normal driving. The issues raises significant safety concerns because I am worried there may be a defect affecting the front suspension of steering components. Unexpected steering resistance combined with loud suspension noises creates concern that a suspension component could fail while the vehicle is in motion, potentially resulting in loss of steering control or a crash. There were no warning lights or messages displayed before or during these symptoms. The vehicle has not been involved in any collision that would explain these symptoms. The problem has continued during normal operation and appears to be getting progressively worse. The vehicle is available for…”

“Component that failed was the lower lateral link. There was no loss of control but there was a sound going over any uneven surface. Upon bringing the vehicle to the Tesla dealership they recommended a replacement of the upper and lower control arm on both the driver and passenger side. This greatly increased the cost of the repair to a total of $2356.84”