Problems · by component

2009 Toyota Tacoma structure problems

55 owner complaints to NHTSA about the 2009 Toyota Tacoma cite structure, 11% of all 520 complaints for this model year.

Complaints
55
11% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“The contact's cousin owns a 2009 Toyota Tacoma. Upon inspection underneath the vehicle, the contact discovered severe frame corrosion on the passenger’s side that could eventually cause the subframe to fracture. The contact stated that an unknown dealer had inspected the subframe in 2018 under recall, and the vehicle passed the inspection. The dealer was notified of the failure and referred the contact to the manufacturer for assistance. The manufacturer was notified of the failure by phone. The failure mileage was approximately 140,000.”
Owner complaint to NHTSAFiled Oct 27, 2026StructureODI 11774011
“The contact owns a 2009 Toyota Tacoma. The contact stated that the frame on the driver’s and passenger’s side was severely rusted. The dealer was contacted about the failure and about the warranty enhancement program ZH6, which was associated with the failure. The manufacturer had extended the warranty coverage for frame corrosion on certain 2005–2010 model year Toyota Tacoma vehicles. The dealer informed the contact that the program had expired. The manufacturer was made aware of the failure. The manufacturer informed the contact that the warranty program had expired. The failure mileage was approximately 217,000.”
Owner complaint to NHTSAFiled Jun 29, 2026StructureODI 11747159
“Real bumper assembly rotted off the frame was dragging behind the truck I'm at 60mph luckily nobody was behind me pulled over and removed it all both frame rails was rusted in half Hanging On by a little piece every place I called will not fix it want me to buy a whole frame truck has 220 miles on it with no rear bumper”
Owner complaint to NHTSAFiled May 22, 2026StructureODI 11739530
“The contact owns a 2009 Toyota Tacoma. The contact stated that upon further inspection, the contact became aware that the chassis was rusted. The local dealer was contacted; however, the contact was informed that an unknown Toyota recall for warranty coverage had expired. The manufacturer was made aware of the failure. The failure mileage was approximately 110,000.”
Owner complaint to NHTSAFiled Oct 22, 2025StructureODI 11694959
“The contact owns a 2009 Toyota Tacoma. The contact stated that after maintenance service on the vehicle, it was discovered that the front subframe of the vehicle was severely corroded. The vehicle was taken to an independent mechanic, where it was inspected, and determined that the entire subframe had failed and needed to be replaced. The vehicle was not repaired. The vehicle was then taken to the dealer, where the same diagnostic result was provide,d and the contact was informed that the entire subframe needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 85,000.”
Owner complaint to NHTSAFiled Oct 22, 2025StructureODI 11695033
“THE FRAME HAS RUSTED AND HOLES ARE UNSAFE. I AM WORRIED ABOUT DRIVING MY VEHICLE. THE SAFETY OF ME AND OTHER DRIVERS ON THE ROAD I AM TRAVELING ARE AT RISK. I WENT TO LIBERTY TOYOTA IN BURLINGTON, NJ AND THEY REFUSED TO REPAIR. THE RUST IS UNUSUAL AND THERE HAVE BEEN OTHER YEARS AFFECTED AND FRAMES REPLACED. MY WIFE PURCHASED THIS TRUCK FROM LIBERTY TOYOTA”
Owner complaint to NHTSAFiled Oct 15, 2025StructureODI 11693714

Showing 6 of 55 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.