2011 Volkswagen Golf fuel/propulsion system problems

“The High-pressure Fuel pump failed during a routine drive at approximately 1500 RPMs. This caused an immediate loss of power while in traffic. Manage to limp the car to the nearest gas station in which the car finally died and would not start. Had to call for a tow truck. This immediate loss of power could have cause myself and my daughter to get into an accident. Luckily, we were not on a major highway doing 65+ MPH, which could have been a lot worse. The vehicle flashed a MIL light or flashing glow plug light at the time of the incident. The car did not show any signs of possible failure beforehand. This same issue has been recalled by Fiat-Chrysler on their Heavy-Duty Ram pickup trucks with 6.7L Cummins due to catastrophic failure of the CP4 fuel pump.”

“Driving on interstate at 70 mph with cruise control on when car suddenly slowed and warning lights began flashing. I slowed to 60 mph and within a minute the engine shut off and was almost rear ended by a semi truck before I could get to the shoulder of the highway. Engine would not restart and I was stranded on the highway. Had to have the vehicle towed by AAA back to my home. Used my Ross-Tech VCDS scanning tool to troubleshoot and found codes: P0087 (fuel rail system pressure too low), P020 (cylinders 1-4 injection timing), P1004-P1007 (torque difference cylinders 1-4). Examined fuel filter and fuel metering valve and found metal chips and particles in both places. Based on this evidence, the high pressure fuel pump has likely failed. My safety was put at risk when the failure occurred due to the sudden loss of power and subsequent near collision with a truck. Additionally I was in danger of being hit by other vehicles as I sat on the shoulder of the highway waiting for a tow truck. My vehicle is available for inspection by the local VW dealership, but will have to be towed at my expense to be examined.”

“TAKATA RECALL MY CAR HAS HAD A WEIRD SHUTTERING IN ANY GEAR WHEN COASTING AT A REGULAR SPEED. I TOOK IT TO ONE DEALER AND THEY SAID NOTHING IS WRONG WITH IT YOU BASICALLY JUST DON'T KNOW HOW TO SHIFT. TWO WEEKS LATER I NOTICED A SOFT MUFFLED HUSH SOUND THAT REMINDED ME OF A ROCK IN A TIRE. WHEN LOOKING UNDERNEATH THE CAR WE NOTICED DARK LIQUID COATING THE BOTTOM COVER. WE TOOK IT TO A DIFFERENT DEALER AND AFTER HOISTING IT UP THEY CALLED US AND SAID THAT THE FLYWHEEL HAD SPRUNG LOOSE DUE TO FAULTY TORQUE AND A SPRING SPRUNG INTO THE TRANSMISSION CAUSING A HOLE AND RUPTURING IT. THEY ALSO MENTIONED THAT THIS SAME PART HAD BEEN REPLACED BACK IN 2014 BUT WE WERE UNAWARE . OUR THOUGHT IS THIS HAS BEEN AN ONGOING ISSUE AND WHOMEVER REPLACED IT THE FIRST TIME DID NOT DO IT PROPERLY BECAUSE NO ONE AND NOTHING SHOULD BE ABLE TO UNDERSTAND TORQUE THE BOLTS AT THE PROPER PRESSURE. HOWEVER I BELIEVE IT HAS SOMETHING TO DO WITH THE OVERALL MECHANICS OF THE FLYWHEEL AND TRANSMISSION AND CLUTCH COMBINATION. THERE IS SOMETHING FAULTY AND HAS CAUSED THIS TO HAPPEN. THIS CAR WAS BOUGHT LESS THAN A YEAR AGO.”

“THE VEHICLE WAS IN MOTION ON A CITY STREET, AND THE ENGINE STOPPED WORKING. THIS RESULTED IN A TOTAL LOSS OF POWER DURING DRIVING. ATTEMPTS TO RE-START THE CAR WERE NOT SUCCESSFUL. NOTE: NO FAULT LIGHTS CAME ON. A NEAR MISS COLLISION OCCURRED, BUT LUCKILY NO ACCIDENT. CAR WAS PUSHED TO SIDE OF ROAD AND LEFT FOR A FEW HOURS. AFTER A FEW HOURS, THE CAR DID RE-START WITH GREAT DIFFICULTY. ON RE-STARTING, A PLUME OF GREY SMOKED CAME FROM THE TAIL PIPE THIS FAULT IS THE SECOND TIME OF OCCURRENCE AFTER THE MANUFACTURER (VW) SUPPOSEDLY CORRECTED A FAULT 202 ERROR THE LAST TIME A SIMILAR SITUATION OCCURRED. I FEEL THE CAR'S FUEL SYSTEM IS A NON-SAFE DESIGN AS A SERIOUS COLLISION NEARLY OCCURRED.”

“MY GOLF TDI SUFFERED A CATASTROPHIC FAILURE OF THE HIGH PRESSURE FUEL PUMP (HPFP) CAUSING MY VEHICLE TO STALL IN THE MIDDLE OF TRAFFIC. LUCKILY EVERY WARNING LIGHT ON MY DASH LIT UP ABOUT 30 SECONDS PRIOR TO COMPLETE FAILURE ALLOWING ME TO BEGIN TO MERGE FROM THE LEFT HAND LANE AND COAST WITH MY HAZARDS ON TO THE RIGHT LANE. FROM INITIAL SYMPTOM TO COMPLETE VEHICLE FAILURE WAS LESS THAN 1 MINUTE. SEARCHING ONLINE THIS IS A COMMON FAILURE, ONE THAT RESULTS IN UPWARDS OF AN $8000 REPAIR.”

“WHILE EXITING THE OFF RAMP OF THE HIGHWAY AT 1100 AT NIGHT THE CAR DIED AND I WAS LUCKY ENOUGH TO MAKE IT TO THE SIDE OF THE ROAD AS TRAFFIC BEHIND ME WAS LOCKING UP THEIR BRAKES AND SWERVING TO AVOID A COLLISION. AFTER AN EXPENSIVE TOW AND FINALLY GETTING THE VEHICLE TO THE DEALER I WAS TOLD THE HIGH PRESSURE FUEL PUMP HAD EXPLODED IN THE TANK SENDING METAL INTO THE WHOLE FUEL SYSTEM. I AM TOLD THE REPAIR BILL WILL COST AROUND $6500 TO FIX. THIS CAR HAS 54000 MILES AND I HAD RECEIVED A LETTER FROM VW STATING MY HIGH PRESSURE FUEL PUMP HAD AN EXTENDED WARRANTY A MONTH PRIOR HOWEVER VW WILL NOT PAY FOR THE REPAIR COSTS. THE VW DEALER TOLD ME THEY DID A FUEL SAMPLE TEST AND THE FUEL DID NOT HAVE ENOUGH LUBRICATION IN IT WHICH CAUSED THE FUEL PUMP TO FAIL. AS I HAVE RESEARCHED VW HAS HAD MORE THAN 3500 REPORTED CASES OF THESE FUEL PUMP FAILURES AND REFUSES TO STAND BEHIND THE BOSCH PRODUCTS THEY USE. I ALSO TALKED WITH THE SERVICE STATION WHERE I PURCHASED THE FUEL TO LET THEM KNOW THE PUMP FAILURE IS BEING BLAMED ON LACK OF LUBRICATION IN THEIR FUEL AND THEY HAVE NOT HAD ONE OTHER COMPLAINT OF FUEL ISSUES REPORTED. ON A SIDE NOT I FILLED MY DODGE DIESEL TRUCK…”