Problems · NHTSA complaints

2002 Chevrolet Cavalier problems

Owners filed 209 complaints about the 2002 Chevrolet Cavalier with NHTSA between Sep 2001 and Jun 2023. The most-cited component is electrical system (39).

Complaints
209
Filed with NHTSA
Crashes
26
Reported by owners
Fires
4
Reported by owners
Injuries
34
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Electrical system39
  2. Service brakes, hydraulic24
  3. Engine and engine cooling23
  4. Steering18
  5. Air bags16
  6. Exterior lighting16
  7. Visibility16
  8. Power train14
  9. Fuel system, gasoline14
  10. Vehicle speed control12
  11. Suspension10
  12. Seat belts9
  13. Structure9
  14. Equipment8

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20012
200231
200344
200430
200533
200616
200713
20083
200910
20106
20116
20121
20131
20146
20151
20161
20171
20180
20190
20201
20211
20220
20232

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Electrical system

39 reports1 crash3 fires
“KEY GET STUCK IN IGNITION IN THE ON POSITION. CANNOT SHUT THE CAR OFF OR REMOVE THE KEY. MUST PULL IGNITION FUSE TO SHUT OFF ENGINE AND THEN DISCONNECT THE BATTERY. GM ACKNOWLEDGE THIS AS A PROBLEM IN 2014 BUT NEVER ISSUED A RECALL.”
Owner complaint to NHTSAFiled Aug 12, 2017Electrical systemODI 11014821

Service brakes, hydraulic

24 reports4 crashes
“TL* THE CONTACT OWNS A 2002 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 65 MPH, THE CONTACT APPLIED THE BRAKES AND SUDDENLY THE PEDAL TRAVELED TO THE FLOOR. THE CONTACT DOWNSHIFT AND ENGAGED THE PARKING BRAKE. THE VEHICLE CAME TO A STOP AND WAS DRIVEN TO HIS RESIDENCE WITH CAUTION. THE CONTACT DETECTED THAT THE REAR BRAKE LINE HAD COMPLETELY RUSTED. THE BRAKE LINE WAS REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 104,000. THE VIN WAS UNAVAILABLE.”
Owner complaint to NHTSAFiled Jun 28, 2011Service brakes, hydraulicODI 10409164

Engine and engine cooling

23 reports
“TIMING CHAIN BROKE ON 2002 CHEVROLET CAVALIER LS CAUSING CATASTROPHIC ENGINE FAILURE. AUTOMOBILE ONLY HAS 70,000 MILES ON A WELL MAINTAINED MOTOR. GM INSTALLED FAULTY OIL NOZZLE AS WELL AS TIMING CHAIN TENSIONER IN MOTOR ORIGINALLY BUT REFUSES RESPONSIBILITY EVEN THOUGH CHECKED AT GM CERTIFIED SERVICE CENTER 4 MONTHS PRIOR COMPLAINING OF TIMING SYMPTOMS. NO REPAIR HAS BEEN DONE AT THIS TIME. AFTER MUCH RESEARCH IT SEEMS THAT THIS IS A COMMON PROBLEM IN ALL VEHICLES FROM 2002 AND 2003 THAT HAVE 2.2L ECOTEC MOTORS. *TR”
Owner complaint to NHTSAFiled Mar 28, 2011Engine and engine coolingODI 10393539

Steering

18 reports4 crashes1 fire1 related recall
“JUST PURCHASED A 2002 CHEVY CAVALIER FOR OUR DAUGHTER AND HAVE BEEN TRYING TO FIND OUT IF ANY OF THE 5 RECALLS WERE PERFORMED ON THIS VEHICLE OR NOT. THE NHTSA RECALL PAGE ISN'T WORKING AT THIS TIME AND THE CHEVY LOCAL DEALERSHIP ISN'T WILLING TO HELP. CAN SOMEONE PLEASE PROVIDE SOME ASSISTANCE??”
Owner complaint to NHTSAFiled May 6, 2021Steering, Exterior lighting, Fuel/propulsion systemODI 11415422

Air bags

16 reports11 crashes
“Was in a horrible car wreck yesterday and none of my airbag is avoid but yet my no check engine light none of my lights were on so I don't understand the problem you could have nearly killed me is what I got spent around three times and put back at the gas station that I left”
Owner complaint to NHTSAFiled Jun 7, 2023Air bags, Seat beltsCrash reportedODI 11525914

Exterior lighting

16 reports3 related recalls
“PROBLEM WITH ELECTRICAL SYSTEM THAT OPERATES REAR BLINKERS AND BRAKE LIGHTS. I HAVE CHANGED BULB WHICH ARE NOT THE PROBLEM. I HAVE CHANGED THE ELECTRICAL CONNECTORS. WORKS FINE FOR SHORT PERIOD OF TIME WHEN EITHER OF THESE ARE CHANGED BUT STILL NOT FIXED. STARTED WITH PASSENGER SIDE BUT NOW HAVING ISSUES WITH DRIVER'S SIDE. ONLINE FORUMS SUGGEST MANY OTHERS ARE HAVING THIS ISSUE AS WELL. CANT FIND A PERMANENT FIX. PLEASE HELP. IS NOT BLOWING THE BULBS, JUST STOPS WORKING FOR NO APPARENT REASON.”
Owner complaint to NHTSAFiled Jul 19, 2020Exterior lightingODI 11340196
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.