Problems · NHTSA complaints
2002 Chevrolet Cavalier problems
Owners filed 209 complaints about the 2002 Chevrolet Cavalier with NHTSA between Sep 2001 and Jun 2023. The most-cited component is electrical system (39).
Complaints
209
Filed with NHTSA
Crashes
26
Reported by owners
Fires
4
Reported by owners
Injuries
34
People reported injured
Deaths
0
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Electrical system39
- Service brakes, hydraulic24
- Engine and engine cooling23
- Steering18
- Air bags16
- Exterior lighting16
- Visibility16
- Power train14
- Fuel system, gasoline14
- Vehicle speed control12
- Suspension10
- Seat belts9
- Structure9
- Equipment8
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
2
31
44
30
33
16
13
3
10
6
6
1
1
6
1
1
1
0
0
1
1
0
2
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2001 | 2 |
| 2002 | 31 |
| 2003 | 44 |
| 2004 | 30 |
| 2005 | 33 |
| 2006 | 16 |
| 2007 | 13 |
| 2008 | 3 |
| 2009 | 10 |
| 2010 | 6 |
| 2011 | 6 |
| 2012 | 1 |
| 2013 | 1 |
| 2014 | 6 |
| 2015 | 1 |
| 2016 | 1 |
| 2017 | 1 |
| 2018 | 0 |
| 2019 | 0 |
| 2020 | 1 |
| 2021 | 1 |
| 2022 | 0 |
| 2023 | 2 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Electrical system
39 reports1 crash3 fires
“KEY GET STUCK IN IGNITION IN THE ON POSITION. CANNOT SHUT THE CAR OFF OR REMOVE THE KEY. MUST PULL IGNITION FUSE TO SHUT OFF ENGINE AND THEN DISCONNECT THE BATTERY. GM ACKNOWLEDGE THIS AS A PROBLEM IN 2014 BUT NEVER ISSUED A RECALL.”
Service brakes, hydraulic
24 reports4 crashes
“TL* THE CONTACT OWNS A 2002 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 65 MPH, THE CONTACT APPLIED THE BRAKES AND SUDDENLY THE PEDAL TRAVELED TO THE FLOOR. THE CONTACT DOWNSHIFT AND ENGAGED THE PARKING BRAKE. THE VEHICLE CAME TO A STOP AND WAS DRIVEN TO HIS RESIDENCE WITH CAUTION. THE CONTACT DETECTED THAT THE REAR BRAKE LINE HAD COMPLETELY RUSTED. THE BRAKE LINE WAS REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 104,000. THE VIN WAS UNAVAILABLE.”
Engine and engine cooling
23 reports
“TIMING CHAIN BROKE ON 2002 CHEVROLET CAVALIER LS CAUSING CATASTROPHIC ENGINE FAILURE. AUTOMOBILE ONLY HAS 70,000 MILES ON A WELL MAINTAINED MOTOR. GM INSTALLED FAULTY OIL NOZZLE AS WELL AS TIMING CHAIN TENSIONER IN MOTOR ORIGINALLY BUT REFUSES RESPONSIBILITY EVEN THOUGH CHECKED AT GM CERTIFIED SERVICE CENTER 4 MONTHS PRIOR COMPLAINING OF TIMING SYMPTOMS. NO REPAIR HAS BEEN DONE AT THIS TIME. AFTER MUCH RESEARCH IT SEEMS THAT THIS IS A COMMON PROBLEM IN ALL VEHICLES FROM 2002 AND 2003 THAT HAVE 2.2L ECOTEC MOTORS. *TR”
Steering
18 reports4 crashes1 fire1 related recall
“JUST PURCHASED A 2002 CHEVY CAVALIER FOR OUR DAUGHTER AND HAVE BEEN TRYING TO FIND OUT IF ANY OF THE 5 RECALLS WERE PERFORMED ON THIS VEHICLE OR NOT. THE NHTSA RECALL PAGE ISN'T WORKING AT THIS TIME AND THE CHEVY LOCAL DEALERSHIP ISN'T WILLING TO HELP. CAN SOMEONE PLEASE PROVIDE SOME ASSISTANCE??”
Air bags
16 reports11 crashes
“Was in a horrible car wreck yesterday and none of my airbag is avoid but yet my no check engine light none of my lights were on so I don't understand the problem you could have nearly killed me is what I got spent around three times and put back at the gas station that I left”
Exterior lighting
16 reports3 related recalls
“PROBLEM WITH ELECTRICAL SYSTEM THAT OPERATES REAR BLINKERS AND BRAKE LIGHTS. I HAVE CHANGED BULB WHICH ARE NOT THE PROBLEM. I HAVE CHANGED THE ELECTRICAL CONNECTORS. WORKS FINE FOR SHORT PERIOD OF TIME WHEN EITHER OF THESE ARE CHANGED BUT STILL NOT FIXED. STARTED WITH PASSENGER SIDE BUT NOW HAVING ISSUES WITH DRIVER'S SIDE. ONLINE FORUMS SUGGEST MANY OTHERS ARE HAVING THIS ISSUE AS WELL. CANT FIND A PERMANENT FIX. PLEASE HELP. IS NOT BLOWING THE BULBS, JUST STOPS WORKING FOR NO APPARENT REASON.”
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.