Problems · NHTSA complaints
1996 Chevrolet Cavalier problems
Owners filed 512 complaints about the 1996 Chevrolet Cavalier with NHTSA between Sep 1995 and Nov 2017. The most-cited component is engine and engine cooling (106).
Complaints
512
Filed with NHTSA
Crashes
58
Reported by owners
Fires
10
Reported by owners
Injuries
61
People reported injured
Deaths
1
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Engine and engine cooling106
- Electrical system94
- Air bags73
- Power train53
- Service brakes, hydraulic52
- Steering46
- Suspension26
- Visibility21
- Seat belts18
- Equipment16
- Fuel system, gasoline16
- Exterior lighting16
- Seats14
- Interior lighting12
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
5
41
66
69
79
57
47
53
41
19
10
3
3
7
1
4
2
0
1
2
0
0
2
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 1995 | 5 |
| 1996 | 41 |
| 1997 | 66 |
| 1998 | 69 |
| 1999 | 79 |
| 2000 | 57 |
| 2001 | 47 |
| 2002 | 53 |
| 2003 | 41 |
| 2004 | 19 |
| 2005 | 10 |
| 2006 | 3 |
| 2007 | 3 |
| 2008 | 7 |
| 2009 | 1 |
| 2010 | 4 |
| 2011 | 2 |
| 2012 | 0 |
| 2013 | 1 |
| 2014 | 2 |
| 2015 | 0 |
| 2016 | 0 |
| 2017 | 2 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Engine and engine cooling
106 reports1 crash
“I REPLACED THE BATTERY ON MY 1996 CHEVROLET CAVALIER 2.4L WITH MANUAL TRANSMISSION ABOUT 3 DAYS AGO. TODAY AS I WAS DRIVING TO GET GAS THE VEHICLE STARTED TO IDLE LOW AS IF IT WAS NOT GETTING ENOUGH FUEL TO THE ENGINE. AS I CAME TO A STOP IT GOT WORSE AND THEN I CHECK THE DASH FOR ANY INDICATION OF MALFUNCTION ONLY TO SEE MY AIRBAG, CHECK ENGINE, ABS, CHECK OIL & BATTERY LIGHTS FLICKERING. MOMENTS LATER AS I SHIFT INTO 3RD GEAR IT DIES RENDERING ALL SAFETY AND NORMAL OPERATION OF THE VEHICLE NEARLY IMPOSSIBLE. I HAD TO CALL A FRIEND TO JUMP ME 3 MORE TIMES BEFORE REACHING MY HOME WHICH WAS LESS THAN A MILE AWAY! *TR”
Electrical system
94 reports2 crashes9 fires1 related recall
“THIS CAR SHUTS OFF WHILE DRIVING LIKE THE GM CARS BEING MENTIONED IN THE NEWS TODAY. STARTED IN 2005 AND WAS EVALUATED BY MULTIPLE MECHANICS INCLUDING A CHEVROLET DEALERSHIP THAT KEPT IT OVER A MONTH. IT DOESN'T SHOW A CODE WHEN IT HAPPENS. IT RANDOMLY SHUTS OFF WHILE YOU ARE DRIVING (VARIED SPEEDS). IT ALSO RANDOMLY WON'T START. TOTALLY UNPREDICTABLE WHEN IT WILL QUIT ON YOU OR NOT START.RESETTING DID NOT HELP.CAR WAS PURCHASED FOR DAUGHTER (NEW DRIVER) TO DRIVE, BUT WAS TOO UNSAFE. *TR”
Air bags
73 reports34 crashes1 related recall
“TL* THE CONTACT OWNED A 1996 CHEVROLET CAVALIER. WHILE THE CONTACT WAS MAKING A U TURN, ANOTHER VEHICLE CRASHED INTO THE DRIVER SIDE OF THE VEHICLE. THE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS FILED. THE DRIVER SUSTAINED INJURIES TO THE HEAD, RIGHT SHOULDER, AND LEFT KNEE. THE PASSENGER SUSTAINED INJURIES TO THE LEFT SHOULDER. MEDICAL ATTENTION WAS REQUIRED. THE VEHICLE WAS TOWED TO A TOW YARD AND DEEMED DESTROYED. THE VEHICLE WAS NOT DIAGNOSED FOR THE AIR BAG FAILURE. THE LOCAL DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 89,000.”
Power train
53 reports4 crashes1 fire
“WHILE TURNING INTO A GAS STATION AND CAR BEGAN TO MAKE CLUNKING, SPUTTERING NOISES. IT STALLED THEN BEGAN TO GO AGAIN, THEN JUST STOPPED AND SAT THEIR HALFWAY IN THE ONCOMING LANES. THE ENGINE JUST REVVED IN ANY GEAR. THE CAR WAS PUSHED INTO THE GAS STATION TO AVIOD A HEAD-ON COLLISION AND A CHUNK OF THE TRANSMISSION CASING FELL OFF. THE CAR WOULD ONLY MOVE IF IN NUETRAL AND PUSHED. THE CAR IS PENDING DIAGNOSIS AND REPAIR.*AK”
Service brakes, hydraulic
52 reports6 crashes
“DT: THE CONSUMER STATED HE BOUGHT A CAR ON 6-29-05 FROM KLICK LEWIS INC. ON HIS WAY HOME WHEN HE APPLIED THE BRAKES, SUDDENLY THE CAR FELT LIKE IT WAS COMING APART. HE CALLED THE DEALER WHERE HE BOUGHT THE CAR AND THEY TOLD HIM THE VEHICLE NEEDED FRONT ROTORS. ON FRIDAY 7-15-05; BEFORE HE HAD TAKEN IT IN TO HAVE THE ROTORS PUT ON, HE NOTICED THE CAR WAS FULL OF SMOKE. HE CALLED THE FIRE DEPT. AND THEY CAME OUT AND DIFFUSED THE FIRE AND TOLD HIM THAT IT WAS AN ELECTRICAL PROBLEM AND THE CAR COULD HAVE CAUGHT ON FIRE. HE THEN CALLED THE SALESPERSON THAT SOLD HIM THE CAR AND THEY SAID THEY WOULD HAVE SOMEONE GET BACK TO HIM. HE HAS MADE 5 TELEPHONE CALLS TO THEM AND NO ONE HAS RETURNED HIS CALLS. *JB”
Steering
46 reports5 crashes2 related recalls
“MY CHEVY MALIBU IS HAVING POWERSTEERING ISSUES. IT FREEZES UP WHILE TRYING TO TURN CORNERS. THIS CAR HAS NOTHING WRONG WITH IT. THE POWERSTEERING FLUID IS AT A GOOD LEVEL AND THERE ARE NO LEAKS IN THE SYSTEM. *TR”
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.