Problems · by component

2005 Chevrolet Malibu fuel system, gasoline problems

45 owner complaints to NHTSA about the 2005 Chevrolet Malibu cite fuel system, gasoline, 3% of all 1,393 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
45
3% of all complaints
Crashes
0
Reported by owners
Fires
1
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the fuel system, gasoline

Verbatim from NHTSA complaints, newest first
“TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED WHILE WORKING ON THE VEHICLE IT WAS NOTICED THAT THE FUEL TANK STRAP RUSTED AND DETACHED FROM THE VEHICLE. THERE WERE NO WARNING LIGHTS ILLUMINATED. THE LOCAL DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS CONTACTED HOWEVER, NO FURTHER ASSISTANCE WAS PROVIDED. THE FAILURE MILEAGE WAS 123,709.”
Owner complaint to NHTSAFiled Oct 5, 2020Fuel system, gasoline, StructureODI 11362743
“TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE ANTI-THEFT SYSTEM WARNING INDICATOR FLASHED AND THE VEHICLE COULD NOT BE STARTED. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP WAS DEFECTIVE. THE FUEL PUMP WAS REPLACED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 36,000.”
Owner complaint to NHTSAFiled Aug 14, 2019Fuel system, gasoline, Electrical systemODI 11243945
“THE POWER STEERING KEEPS GOING OUT WHILE I'M DRIVING. THE BRAKES FELL WHEN ALL OF THE BRAKE LIGHTS COME ON.. WHEN I TRY TO PUMP GAS THE GAS COMES BACK OUT AT ME. *TR”
Owner complaint to NHTSAFiled Dec 6, 2016Steering, Fuel system, gasoline, Electronic stability control (esc), Fuel/propulsion systemODI 10930106
“TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE DIAGNOSIS WAS THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER: 11E009000 (FUEL SYSTEM, GASOLINE); HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. UPDATED 7/16/15*CN”
Owner complaint to NHTSAFiled Jun 1, 2015Fuel system, gasolineODI 10722600
“MY GAS GAUGE IS NOT REPORTING THE CORRECT AMOUNT OF FUEL IN MY GAS TANK. THE ENGINE LIGHT IS ILLUMINATED 24/7 DUE TO THIS ISSUE. I BELIEVE IT HAS SOMETHING TO DO WITH THE FUEL SENSOR. *TR”
Owner complaint to NHTSAFiled Dec 15, 2014Fuel system, gasolineODI 10664219
“I HAVE HAD MY ENGINE STALL DUE TO LACK OF FUEL MULTIPLE TIMES WHICH SEEMS DANGEROUS, I TRAVEL ON THE EXPRESSWAY EVERY DAY. WHAT IF IT HAPPENS AT AN FAST SPEED. I ALSO HAVE HAD MULTIPLE ISSUES WHILE STEERING MY CAR. THERE IS AN LOUD POPPING, COMING FROM A STEERING SHAFT, WHICH HAS JUST GOTTEN WORSE I AM AFRAID THE STEERING SHAFT IS GOING TO BREAK! BOTH OF THESE ISSUES HAVE BEEN AN RECALL FOR 2005 MALIBU. AS I AM CLEARLY HAVING THESE ISSUES MY CAR IS NOT PART OF THE RECALL? WHY NOT? IF SOMETHING HAPPENS AND I END UP IN AN ACCIDENT I SEE A LAWSUIT. NOT TO MENTION I HAVE A 4 MONTH CHILD! *TR”
Owner complaint to NHTSAFiled Dec 10, 2014Steering, Fuel system, gasolineODI 10663352

Showing 6 of 45 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Fuel system

Free remedy

TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.

Fuel system, gasolineReported Feb 28, 2011NHTSA 11E009000
Data from NHTSA Recalls API · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.