NHTSA lists 6 safety recalls and 1,393 owner complaints for the 2005 Chevrolet Malibu. Most complaints involve steering (711) and electrical system (261). The EPA rates it 23–25 mpg combined.
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Complaints for each Malibu model year we’ve synced.
| Model year | NHTSA complaints |
|---|---|
| 1997 | 452 |
| 1998 | 999 |
| 1999 | 800 |
| 2000 | 944 |
| 2001 | 739 |
| 2002 | 596 |
| 2003 | 611 |
| 2004 | 1,698 |
| 2005 | 1,393 |
| 2006 | 1,387 |
| 2007 | 992 |
| 2008 | 1,017 |
| 2009 | 1,511 |
| 2010 | 1,365 |
| 2011 | 978 |
| 2012 | 907 |
| 2013 | 924 |
| 2014 | 363 |
| 2015 | 270 |
| 2016 | 865 |
| 2017 | 727 |
| 2018 | 700 |
| 2019 | 193 |
| 2020 | 200 |
| 2021 | 90 |
| 2022 | 99 |
| 2023 | 73 |
| 2024 | 44 |
| 2025 | 12 |
“The contact owns a 2005 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the steering wheel became inoperable. There was no warning light illuminated. The contact stated that the failure was related to the U-joint in the steering column, which made the vehicle difficult to control. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 37,000.”
“The EPS began sporadically and severely jerking the steering very powerfully while driving and stationary and draining the battery at an accelerated rate necessitating multiple replacements of and charging 2 batteries to get to and from my job and anywhere else making everyday life very difficult beginning in early 2024. A couple months before this issue became a daily and constant occurrence in in February 2024 between the 6th and 13th I had a stabilizer link and control arm on the right side replaced and an alignment done at Firestone, on the document for the alignment it states no manufacturers recommended services necessary on suspension. The mechanic who replaced the parts told me that the EPS issue is a likely cause for the steering system damage as a vehicle is not meant to remain stationary while the wheels are forcibly turned as is the case when the EPS takes over and jerks the wheel often to the extremes of its function. I have video of this on multiple occasions and it can be inspected still occuring. I took it to Hendrick Chevrolet Shawnee Mission in April 2024 and explained the services done recently and the mechanics opinion on the EPS. They held…”
“1st when got car from local dealer cruise control worked next day still hasn't, interior lights not working with new bulb, brake light on, leaking oil from pan, front end drifting, than at station no power steering, didn't know wtf, wheels didn't turn, shut off he later was there ignition switch will keep turning. Rins battery dead. I'm scared power steering will go out while driving. It's a scary thought, think I will sell .It's the worse recall I've heard of can they be fixed. Consumer has all 7 recalls.”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Malibu Auto 4-spd, 4 cyl, 2.2 L · Front-Wheel Drive | 21 | 32 | 25 | $2,500 | 355 |
| Malibu Auto 4-spd, 6 cyl, 3.5 L · Front-Wheel Drive | 20 | 29 | 23 | $2,700 | 386 |
| Malibu Maxx Auto 4-spd, 6 cyl, 3.5 L · Front-Wheel Drive | 20 | 28 | 23 | $2,700 | 386 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
6 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 1,393 complaints with NHTSA. The most-cited components are steering (711), electrical system (261), exterior lighting (210). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2005 Chevrolet Malibu at 23–25 mpg combined, depending on engine and drivetrain (3 versions rated).