2022 Ford Bronco Sport power train problems

“The rear drive unit (RDU) deteriorated at 78k miles. I began to notice a shudder during low-speed turns with high steering angle. Upon inspection, metallic flakes were discovered in the RDU’s fluid, apparently indicating mechanical degradation of the internal clutch packs. Two separate Ford dealerships recommended complete RDU assembly replacement at a significant expense. I am concerned that an important drivetrain component could deteriorate this quickly, from normal driving use. I believe this could result in wheel drag/lockup or seizure while operating the vehicle. I have not experienced it yet and I’m not sure whether a total mechanical failure would cause it either. Ford has numerous technical service bulletins on this issue, so it is known to them (TSB 26-2328). I am currently waiting for a dealership to receive parts so that the RDU may be replaced.”

“after the dealership executed Safety Recall 25S76, the vehicle immediately began violently sputtering and surging on public roads, and the service department actively concealed the resulting diagnostic fault codes.”

“Stripped differential. I was told by a service tech that the vehicle is safe to drive until it isn’t that Ford is aware but does not have a fix. It is available for inspection. The vehicle is getting worse, and I only drive short distances. Olathe Ford did the inspection. They will not give me a copy of the inspection. I have never received any warning lights whatsoever.”

“The contact owns a 2022 Ford Bronco Sport. The contact stated that while driving at approximately 35 MPH, the vehicle failed to accelerate and lost motive power. The vehicle was towed to the dealer for inspection. The contact stated that the failure was related to the powertrain control module (PCM). The dealer reportedly found a transmission failure, and the vehicle was not covered under warranty. The contact stated that there was sand and debris in the transmission. The vehicle had been driven on the beach. It was unknown whether any repairs were completed. The contact associated the failure with NHTSA Campaign Number: 24V267000 (Power Train). The manufacturer was notified by phone, and a case was filed. The failure mileage was approximately 46,580.”

“Front and rear axle, 4 wheel drive, and differential issues, causing steering, wheel, and driving issues. There is a nationwide back order on parts needed to repair this common, and known issue, leaving Ford service to return customers to continue driving unsafe vehicles until parts arrive. Despite Ford having knowledge of this safety hazard, there has been no recall.”

“I have a 2022 Ford Bronco Sport Outer Banks that I bought brand new. I special ordered it and had it delivered to a dealership in Jacksonville IL. The vehicle has 107,000 miles on it. On XXX while driving to work my car completely quite running in the middle of a busy intersection with cars speeding by us and me and my fiance were both in danger of being hit by multiple Semi trucks, this road leads directly to an industrial park. I had the vehicle towed to the nearest ford dealer who told me the Transmission failed completely. I have read online that this is a known issue with a series of Bronco products that ford has produced. there are endless online forums and from what i can find Ford has not addressed or notified consumers that their product may quit unexpectedly out of no where putting lives at risk. This could kill people. We had just got off one of the most busy interstates in the united states. [XXX] in [XXX] if my car would have quit on I24 its very likely me and my fiance would both be dead and possibly others injured as well.”