2022 Ford Bronco Sport problems

“I am experiencing a fuel smell in my vehicle when I cold start it in the morning. I took it to the dealership and they could not identify the smell but claimed that if I call Ford customer service they might be able to escalate the issue. Ford customer service just said there is nothing they can do until the recall Campaign 25S76 is done but it is currently on pause even though it was issued 7/16/25 and it is currently 10/23/26. I said that these is a safety issue since Ford has identified that it can lead to the engine igniting which has happened to 8 vehicles according to Ford. They said they recommend waiting for the recall to happen despite my safety concerns on a known flaw with the vehicle. No resolution or any type of compromise provided even though I can identify the fuel smell that they say is a sign of the fuel injector issue that should be fixed under customer satisfaction program Campaign: 22N18”

“Water is entering the vehicle and dripping onto the interior floorboards, particularly when the air conditioning is running.This has caused growth of mold and rust inside the vehicle. The vehicle has developed multiple dashboard warning lights, and the turn signals and windshield wipers have stopped functioning. Most concerning, the steering wheel has locked while the vehicle was in motion, leaving me unable to steer even though the engine remained running.This created a serious and immediate safety hazard. The vehicle has since become inoperable and will no longer start. The source of the water intrusion and the underlying causes of the electrical and steering failures have not been confirmed. However, the combination of water entering the vehicle, multiple warning lights, loss of turn signals and windshield wiper operation, loss of steering control while the engine remained running, and the subsequent failure to start raises serious concerns about the vehicle’s safety and possible electrical system damage. I took the vehicle in for an inspection to determine the cause of these problems\. I was informed that diagnostic testing would cost approximately $250 per…”

“The rear drive unit (RDU) deteriorated at 78k miles. I began to notice a shudder during low-speed turns with high steering angle. Upon inspection, metallic flakes were discovered in the RDU’s fluid, apparently indicating mechanical degradation of the internal clutch packs. Two separate Ford dealerships recommended complete RDU assembly replacement at a significant expense. I am concerned that an important drivetrain component could deteriorate this quickly, from normal driving use. I believe this could result in wheel drag/lockup or seizure while operating the vehicle. I have not experienced it yet and I’m not sure whether a total mechanical failure would cause it either. Ford has numerous technical service bulletins on this issue, so it is known to them (TSB 26-2328). I am currently waiting for a dealership to receive parts so that the RDU may be replaced.”

“The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to complete the recall repair was not available. The local dealer was contacted several times and confirmed that the parts were unavailable. The contact stated the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was notified of the issue.”

“Brake components showing signs of failure at 28,000 miles on both front and rear brakes. Safety placed at risk given speed and general use of vehicle which includes passengers. This includes grinding stops, increasing foot pressure used to stop car, and under certain conditions reconsidering use of vehicle. Ford dealership inspected vehicle and is aware of issue and noted TSB (T25-2438) in service visit diagnosis. No warning lights present. Signs first appear as increased brake dust covering rim and tire areas, increasingly loud grinding and squealing of brakes whether in drive or reverse. No remedy provided by Ford despite low mileage and understanding that the issue is not normal wear and tear on vehicle.”

“Formal Complaint: Unresolved Safety Hazard and Delayed Remedy (NHTSA Campaign 25V-467 / Ford Recall 25S76) ​I am writing to express severe concern regarding Ford Motor Company's ongoing failure to provide a permanent, physical fix for the cracked fuel injector fire hazard in my vehicle. Since the initial recall action in late 2022 (22V-859), Ford has repeatedly issued interim software updates and drain tubes rather than replacing the inherently defective hardware. ​It has been over four years without a definitive hardware remedy for a critical defect that carries a severe underhood fire risk. Driving a vehicle with a known fuel-leak fire risk without a permanent solution poses an ongoing safety hazard to myself and my family. I request that NHTSA compel Ford to expedite the production and distribution of replacement fuel injectors for all affected owners immediately.”