Problems · by component

2003 Ford Expedition engine and engine cooling problems

132 owner complaints to NHTSA about the 2003 Ford Expedition cite engine and engine cooling, 20% of all 655 complaints for this model year.

Complaints
132
20% of all complaints
Crashes
0
Reported by owners
Fires
7
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the engine and engine cooling

Verbatim from NHTSA complaints, newest first
“I WAS ON INTERSTATE 95 SOUTHBOUND WHEN I HEARD A LOUD BOOM FOLLOWED BY A FLAPPING SOUND I PULLED ONTO THE SHOULDER TO SEE WHAT HAPPEND WHEN I NOTICED GAS COMING FROM THE AREA WHERE THE SPARK PLUG WAS AT I SHUT THE CAR OFF AND CALLED FOR A TOW. *TR”
Owner complaint to NHTSAFiled Apr 9, 2013Engine and engine cooling, Power trainODI 10505722
“RECENTLY PURCHASED THIS 2003 EXPEDITION WITH THE 5.4L ENGINE. PURCHASED ON 12/20/2011. SINCE OWNING SAID VEHICLE I HAVE HAD TWO SPARK PLUG FAILURES. ON CYL 8 AND CYL 3. THE FIRST INCIDENT HAPPENED AT A SPEED OF ABOUT 25 MPH. THE SECOND AND RECENT HAPPENED DRIVING HIGHWAY SPEED, CRUISE SET TO 65 MPH. THE PLUG EJECTS FROM THE CYL CAUSING DAMAGE TO THE COIL, AND POSSIBLY CREATING A FIRE HAZARD. THERE WAS NO RECENT TUNE UP TO MY KNOWLEDGE. *TR”
Owner complaint to NHTSAFiled Apr 26, 2012Engine and engine coolingODI 10456551
“TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE WAS PARKED AND SHUT OFF WHEN HE NOTICED FLAMES ERUPTING FROM UNDER THE HOOD ON THE DRIVER'S SIDE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED. THE FAILURE AND CURRENT MILEAGES WERE 103,000.”
Owner complaint to NHTSAFiled Apr 20, 2012Engine and engine coolingFire reportedODI 10455910
“THE TRANSMISSION HAS FAILED TWICE IN MY FORD EXPLORER, FIRST AT ABOUT 2500 AND NOW, AFTER A REBUILT ENGINE WAS INSTALLED, AT 205,000. AS WELL, I HAVE HAD DIFFERENTIAL PROBLEMS, MOON ROOF ISSUES, PAINT ISSUES, CRACKED HEAD, ETC. *JS”
Owner complaint to NHTSAFiled Apr 16, 2012Engine and engine cooling, Power trainODI 10455435
“WHILE DRIVING ON THE FREEWAY OUR ENGING JUST TURNED OFF WITH NO WARNING. THIS HAS HAPPENED 3 TMES. THIS COULD CAUSE SERIOUS ACCIDENTS. WE DO NOT KNOW THE CAUSE OF THIS BUT I THINK FORD SHOULD FIGURE IT OT AND FIX IT. *TR”
Owner complaint to NHTSAFiled Apr 7, 2012Engine and engine coolingODI 10454418
“A MONTH OR SO AGO THE TRUCK STARTED RUNNING ROUGH AND ENGINE LIGHT CAME ON. IT TURNS OUT IT WAS SPARK PLUG #4 MISFIRING. REPLACED IT AND ALL WAS GOLDEN UNTIL YESTERDAY (4/3/12) WHEN I HEARD A LOUD POP UPON STARTING THE TRUCK AND THEN IT WAS IDLING ROUGH. CHECK ENGINE LIGHT CAME BACK ON AND SPARK PLUG #4 IS MISFIRING AGAIN. WE BOUGHT THIS TRUCK USED AND IT'S BEEN ONE THING AFTER ANOTHER. SO DISAPPOINTED IN FORD. HOPE THEY ADDRESS THIS ISSUE AND DUE THE PROPER THING. *TR”
Owner complaint to NHTSAFiled Apr 4, 2012Engine and engine coolingODI 10454039

Showing 6 of 132 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.