Problems · by component
1996 Ford Explorer service brakes, hydraulic problems
122 owner complaints to NHTSA about the 1996 Ford Explorer cite service brakes, hydraulic, 8% of all 1,468 complaints for this model year.
Complaints
122
8% of all complaints
Crashes
26
Reported by owners
Fires
2
Reported by owners
Injuries
35
Reported by owners
What owners say about the service brakes, hydraulic
Verbatim from NHTSA complaints, newest first
“TL*THE CONTACT OWNS A 1996 FORD EXPLORER. WHILE PLACING FUEL IN THE VEHICLE, THE CONTACT NOTICED SMOKE UNDERNEATH THE HOOD. HE OPENED THE HOOD AND NOTICED THAT THE VEHICLE WAS ON FIRE. THE FIRE WAS DOUSED WITH A FIRE EXTINGUISHER. THE CONTACT EXAMINED THE DAMAGE AND NOTICED THAT THE WIRING HARNESS FOR THE CRUISE CONTROL HAD MELTED, AS WELL AS THE MASTER CYLINDER. THERE WERE NO WARNING SIGNS PRIOR TO THE FAILURE. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 127,000.”
“1996 FORD EXPLORER WITH BRAKE PROBLEMS. CONSUMER STATES THAT BRAKE PEDAL IS LOCATED TO CLOSE TO THE FLOOR BOARD. AND IS TO CLOSE TO THE ACCELERATOR CAUSING YOU TO HIT THE ACCELERATOR AND THE BRAKE PEDAL AT THE SAME TIME. *KB THE CONSUMER STATED WHEN HE APPLIED THE BRAKE, HIS FOOT ALSO HIT THE ACCELERATOR PEDAL.”
“BRAKE FAILURE - REAR BRAKES FAILED, BRAKE WARNING LIGHT CAME ON. BRAKE LINE RUSTED OUT AT REAR BY AXLE. NEW LINE INSTALLED. GARAGE SAID COMMON PROBLEM ON FORDS.”
“MY 1996 EXPLORER IS A 5.0 LITRE AWD EDDIE BAUR PURCHSED USED. AFTER DRIVING USING THE CRUISE CONTROL WITHOUT INCIDENT, I PULLED INTO A PARKING LOT. COASTING SLOWLY INTO A PARKING SLOT APPLYING THE BRAKES, THE ENGINE APPEARED TO INCREASE POWER MAKING IT DIFFICULT TO STOP. THE MORE I PRESSED THE BRAKE PEDAL THE MORE THE ENGINE POWER INCREASED PREVENTING THE VEHICLE FROM STOPPING UNTIL COLLIDING WITH A VEHICLE IN FRONT. WITH THE BRAKE STILL APPLIED, THE ENGINE RACED WHEN PUT IN NUETRAL UNTIL SWITCHING THE IGNITION OFF. THE BRAKE AND ACCELERATOR OPERATED NORMALLY AFTER RESTARTING. DAMAGE RESULTED TO THE EXPLORER BUMPER. I DID NOT OBSERVE THE GAS PEDAL POSITION DURING THE INCIDENT BUT ASSUMED IT COULD HAVE BEEN DRIVEN BY THE CRUISE CONTROL CABLE UNDER UNCOMMANDED OPERATION AND SEVERED THE CRUISE CABLE BEFORE PROCEDING. A SIMILAR PROBLEM HAD OCCURED DURING A PRIOR STOP THE SAME TRIP BUT ABRUPTLY RETURNED TO NORMAL OPERATION POSSIBLY AFTER HAVING PUMPED THE BRAKES TO CHECK THEM. THE SAME TYPE PROBLEM WITH ENGINE POWER SURGE DURING BRAKING TO A STOP OCCURED ON PRIOR DAYS WHEN THE CRUISE CONTROL HAD NOT BEEN USED AND MAY HAVE CORRECTED AFTER PUMPING THE BRAKE. REVIEWING…”
“TRUCK WAS IN PARK. PUT MY FOOT ON BRAKE, SHIFTED INTO DRIVE, TRUCK IMMEDIATELY MOVED FORWARD WITH FOOT STILL ON BRAKE, AT APPROX 2- 5 MPH. PUSHED CONTINUALLY HARDER ON BRAKE WITH NO RESPONSE. LIFTED FOOT COMPLETELY OFF BRAKE AND PUSHED AGAIN, THEN TRUCK STOPPED. WENT THROUGH A GARAGE DOOR IN THE PROCESS, COULDN'T STOP UNTIL TRUCK WAS FULLY THROUGH.*AK”
“MULTIPLE FAILURES INCLUDING: DEFECTIVE TIRES, ROTORS AND BRAKES CRYSTALLIZING, "CHECK ENGINE LIGHT" ILLUMINATING, CROSS BARS ON THE TRUNK, PAINT PEELING AND DEFECTIVE CRUISE CONTROL. *TS”
Showing 6 of 122 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 7, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.