Problems · by component
2020 Ford Explorer structure problems
46 owner complaints to NHTSA about the 2020 Ford Explorer cite structure, 4% of all 1,247 complaints for this model year.
Complaints
46
4% of all complaints
Crashes
1
Reported by owners
Fires
1
Reported by owners
Injuries
5
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“This is the platinum model, with the leather Dash. The dash is separating in two pieces, and the leather is curling up. This is all the way across the dash from the driver side, to the passenger side. It is in my line of vision, to where it is not safe to see the road. I believe this is from the sun.”
“On August 14, 2026, the power liftgate on my 2020 Forde Explorer unexpectedly began closing while I was loading my dog into a kennel in the rear cargo area. I did not press the liftgate close button and no one else activated a liftgate control. My key fob was inside my purse on the front seat of the vehicle. The liftgate came down while I was underneath it and struck me directly on the head. The impact knocked me to the ground. I saw stars and was confused immediately afterward and sustained a scalp laceration with significant bleeding. I did not lose consciousness and did not require stitches. One person directly witnessed the incident and was also struck by the closing liftgate. Because the liftgate struck my head first, its force was reduced before it contacted the other person, who was not injured. Other people arrived immediately afterward and can confirm my condition following the impact and that the key was in my purse on the front seat. This was not the first time this has happened. It has occurred on multiple occasions while loading without intentionally activating. I have been hit in the head before but not enough to cause bleeding. The incident…”
“My driver window won’t stay up once it gets to the top it goes back down. The underbody is starting to detach. It is shifting hard and makes a loud noise. Worse at low speeds and applying brakes . The tire pressure sensors all went out at one time”
“The A-pillar trim on the driver's side is pulling away from the body of the car. The previous generation of this vehicle had the same issue and has had a recall. The trim can fly off while driving causing damage to other cars and accidents. The dealership body shop inspected the part and said that it needed replaced. I first noticed this due to the sound of wind while driving even with the windows shut. Not long after, I noticed the trim sticking out away from the body of the car.”
“The Driver's side pillar along the door and windshield blew off and almost hit the car behind me. On 10/22/24, the exact same thing happened but on the passenger side that time. Our Ford Dealer said the 2020 Ford Explorer model was not a recall item only 2017-2019 however later models also had many issues where these side pillars blew off.”
“I was driving on the highway and I heard a loud bang , with grinding and a jerk i assumed the rear axel or differential something in the rear area along with smoke and I was able to swerve to the side of the highway along the grass and jump out with my kids multiple cars where behind me but I turned on my emergency lights & got out just in time before causing a accident , this is all tied to a recall that’s been fixed twice now here we are a third time and it’s back again at ford dealership”
Showing 6 of 46 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 3, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.