Problems · NHTSA complaints

2004 GMC Canyon problems

Owners filed 80 complaints about the 2004 GMC Canyon with NHTSA between Mar 2004 and Jun 2024. The most-cited component is structure (16).

Complaints
80
Filed with NHTSA
Crashes
3
Reported by owners
Fires
4
Reported by owners
Injuries
1
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Structure16
  2. Suspension13
  3. Electrical system13
  4. Engine and engine cooling8
  5. Exterior lighting8
  6. Air bags5
  7. Wheels4
  8. Power train4
  9. Service brakes, hydraulic4
  10. Tires4
  11. Latches/locks/linkages4
  12. Fuel system, gasoline3
  13. Service brakes2
  14. Visibility2

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Oct 28, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20047
200511
20069
20074
20084
20093
20107
20111
20124
20132
20143
20152
20163
20176
20185
20195
20201
20210
20221
20231
20241

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Structure

16 reports1 fire
“The contact owns a 2004 GMC Canyon. The contact stated that after work was completed on the tires, the independent mechanic informed him that due to severe undercarriage corrosion, the vehicle was unsafe to drive. The contact also took the vehicle to a dealer who provided the same information as the independent mechanic. The manufacturer was then notified of the failure and informed him that there were no open recalls on the vehicle. No additional assistance was offered. The vehicle was not repaired. The failure mileage was approximately 89,000.”
Owner complaint to NHTSAFiled Feb 1, 2022Suspension, StructureODI 11449726

Suspension

13 reports
“THE CHASSIS HAS BECOME SEVERELY RUSTED ON LEFT SIDE WHERE FRONT OF LEAF SPRING IS BOLTED TO IT. IT IS ABOUT TO BREAK OFF AND IT HAS BEEN DENOTED AS "UNSAFE TO DRIVE" BY THE LOCAL GMC DEALERSHIP. TRUCK HAS BEEN WELL-MAINTAINED AND IS IN GOOD CONDITION OTHERWISE. IT HAS BEEN GARAGE-KEPT FOR THE LAST 10 YEARS. I BOUGHT IT NEW 9/2004. THE DEALERSHIP JUST DISCOVERED PROBLEM TODAY WHEN I WAS HAVING OTHER ROUTINE WORK DONE.”
Owner complaint to NHTSAFiled Mar 13, 2020SuspensionODI 11317941

Electrical system

13 reports2 fires
“AFTER READING A POST FROM THE 116 AFFECTED GMC CANYON OWNERS I HAVE THE EXACT SAME PROBLEM. LAST MONTH JUNE 2019 WHILE DRIVING HOME FROM WORK MY AC JUST QUIT WORKING (HOT WEATHER IN SACRAMENTO), NO MATTER WHAT SPEED IT WAS ON 1 THROUGH 4. I ALSO SMELT A BURNING SMELL. TODAY WHILE DRIVING MY TRUCK TO THE REALER TO GET IT ANALYZED I HIT A BUMP AND THE BLOWER STARTED WORKING AGAIN ON SPEED 4. BOB FROM JOHN L SULLIVAN CHEVY JUST CALLED TO CONFIRM THE DIAGNOSIS...THE CONNECTOR THAT CONNECTS TO THE BLOWER WAS MELTED AND THE RESISTER WAS BURNT.”
Owner complaint to NHTSAFiled Jul 14, 2019Electrical systemODI 11231695

Engine and engine cooling

8 reports1 fire
“REDUCED POWER LIGHT CAME ON THE DASHBOARD AND I HAD NO POWER. THIS HAS HAPPENED 4 TIMES SINCE JULY 2013. IT HAS HAPPENED 2 TIMES IN APRIL AND NOW AGAIN. IT IS GOING BACK TO THE GARAGE ON TUES. GETTING RIDICULOUS AND EXPENSIVE! WHEN IT IS PUT ON THE SCOPE IT KEEPS COMING UP WITH THE THROTTLE POSITION SENSOR FAULT. *TR”
Owner complaint to NHTSAFiled May 2, 2014Engine and engine cooling, Power trainODI 10586246

Exterior lighting

8 reports2 related recalls
“REFERENCE RECALLS ON REPORT RECEIPT DATE: APR 27, 2006 NHTSA CAMPAIGN NUMBER: 06V139000 COMPONENT(S): EXTERIOR LIGHTING REPORT RECEIPT DATE: JUL 29, 2009 NHTSA CAMPAIGN NUMBER: 09V310000 COMPONENT(S): EXTERIOR LIGHTING MY 2004 GMC CANYON BRAKE LIGHT WENT OUT ON ME ON 8/8/2013. THE BRAKE LIGHT OUT WAS A SAFETY CONCERN FOR TAILGATERS. SO I TOOK TO MARK CHRISTOPHER GMC DEALER, ONTARIO CA FOR REPAIR BECAUSE OF TWO SAME RECALLS ON THE VEHICLE PLUS TRANSMISSION OIL CHANGE. ORIGINAL ESTIMATION OF COST WAS 305. THE DEALER DECIDED TO CHARGE ME 155 FOR TRANSMISSION OIL CHANGE AND LABOR, $16.75 FOR A DEFECTIVE/MALFUNCTION BRAKE SWITCH AND $200 ON LABOR. THEY TOLD ME THE RECALLS WAS DONE ALREADY ON THE VEHICLE AND THERE IS NO WARRANTY ON THE SECOND ATTEMPT. THE FINAL ESTIMATION OF COST WAS $377. I DON'T RECALL THE DATE THAT IT WAS SERVICED. HOW CAN GMC ASSURES THAT THE VEHICLE RECALLS WAS DONE PROPERLY? I'M VERY DISAPPOINTED WITH GMC AND IT RECALLS. I FELT LIKE I GOT RIP OFF BY THE DEALER. BESIDE, I DON'T KNOW IF THEY EVER CHANGE MY TRANSMISSION OIL FILTER AND CASKET ALONG WITH THE TRANSMISSION OIL CHANGE. *TR”
Owner complaint to NHTSAFiled Aug 13, 2013Electrical system, Exterior lighting, Service brakesODI 10535162

Air bags

5 reports2 crashes
“HAS BEEN A PROBLEM FOR SOME TIME AND WAS TOLD TO REPORT TO THIS SITE MY PASSENGER AIR BAG LIGHT STAYS ON, TRUCK IS A EXTENDED CAB SO CHECKED THE WIRING IN THE DOORS AND THEY WERE BROKE IN PASSENGER DOOR SO I REPAIRED THEM THINKING I FOUND THE PROBLEM AND LIGHT STILL STAYS ON AND RADIO WILL NOT SHUT OFF WHEN DRIVERS SIDE DOOR IS OPENED ALSO DOME LIGHT DOES NOT COME ON BUT WILL WHEN THE PASSENGER SIDE DOOR IS OPENED?????? DEALERSHIP JUST WANTS $$$$$ TO CHECK THE CODES AND MORE $$$$ TO REPAIR THE PROBLEM THAT IS OCCURRING FROM THEIR POOR DESIGN FROM WHAT I HAVE READ I AM NOT THE ONLY ONE THAT HAS THIS PROBLEM. I'M AFRAID THE AIR BAG WILL NOT WORK ON PASSENGER SIDE IF AN ACCIDENT HAPPENS? ALSO CHECKED THE WIRES UNDER SEAT AND THEY LOOK FINE?”
Owner complaint to NHTSAFiled Dec 15, 2016Air bagsODI 10935562
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.