Problems · by component

2012 Hyundai Sonata engine problems

568 owner complaints to NHTSA about the 2012 Hyundai Sonata cite engine, 36% of all 1,559 complaints for this model year. NHTSA also lists 2 recalls on this component.

Complaints
568
36% of all complaints
Crashes
11
Reported by owners
Fires
69
Reported by owners
Injuries
17
Reported by owners
01 —Owner reports

What owners say about the engine

Verbatim from NHTSA complaints, newest first
“On August 19, 2026, at 76,170 miles, the engine in a 2012 Hyundai Sonata GLS suddenly lost power and shut off while the vehicle was moving on gas station property. The driver had traveled approximately 10 feet before the engine stopped. Repeated attempts to restart were unsuccessful; the engine would not crank. The driver shifted into neutral and pushed the vehicle to a safe location. Before the failure, the vehicle was running smoothly, with no warning lights, warning messages, unusual noises, or other symptoms. There was no collision, injury, smoke, or fire. The sudden, unannounced loss of propulsion created a safety concern because the vehicle could no longer move under its own power. Fortunately, the driver was still on the gas station property and was not blocking traffic. An independent repair shop inspected the vehicle and confirmed that the engine was mechanically locked up. The vehicle was subsequently taken to an authorized Hyundai dealership for inspection. The dealership’s service adviser reported lower rod-bearing failure. Hyundai later denied engine-replacement coverage, citing neglect and missing maintenance records. That denial is being disputed…”
Owner complaint to NHTSAFiled Oct 27, 2026EngineODI 11774069
“The contact owns a 2012 Hyundai Sonata. The contact stated that while driving at 30 MPH, the check engine warning light illuminated, the engine started knocking, and smoke emitted from under the hood. The contact decelerated to approximately 15 MPH and drove to her nearby residence. Upon inspection, the contact observed green fluid under the hood. The vehicle was towed to an independent mechanic, where it was diagnosed that the engine had failed and the head gasket was blown. The mechanic informed the contact that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 100,000.”
Owner complaint to NHTSAFiled Jul 31, 2026EngineODI 11754020
“Vehicle engine caught fire in April 2026! Tow company sold for parts without my permission! Immediately after gaining possession of my car. I didn't have comprehensive insurance, only basic. I had a brain bleed stroke Nov. 2022 and this is causing stress, setbacks. No attorneys want to take the case because there was no injuries! I jumped out in time. THANK GOD!”
Owner complaint to NHTSAFiled Jul 30, 2026Unknown or other, EngineFire reportedODI 11753672
“Diagnosed 07/20/2026 with catastrophic oil ring failure requiring engine replacement. Engine can stall due to oil degradation/absence of causing uncontrolled vehicle handling and fire. This would put myself and others at risk. It has been diagnosed at dealership. Complaint Narrative: The subject vehicle is experiencing its third total engine failure due to an inherent manufacturing and design defect, presenting a severe and repeating highway safety hazard. The original factory engine failed catastrophically in 2015 at 116,440 miles and was replaced under NHTSA Recall 15V-568. The second engine failed in 2021 at 244,710 miles and was replaced under NHTSA Recall 17V-226. The third engine (the second replacement) has now failed prematurely at 334,935 chassis miles, lasting a mere 90,225 miles. An authorized Hyundai dealership diagnosed a total failure of the oil control rings. This mechanical defect allows engine oil to bypass the pistons directly into the combustion chambers. This causes severe, rapid oil consumption, spark plug fouling, engine stalling, and total loss of motive power at highway speeds without prior dashboard warning illumination. The…”
Owner complaint to NHTSAFiled Jul 29, 2026Engine, Fuel/propulsion systemODI 11753470
“As I was merging onto the interstate I put my foot on the gas pedal to give it a little more gas then usual to get pulled out and all of a sudden all the lights on the dash board illuminated and it slowly lost all power I was able to move it out of the road ... There was no loud ,knocking or ticking noises prior to this happening there was no type of any kind of warning .. my car is the push start button so after the car died completely I hit the push button and all the lights on the dash came on the radio worked and everything else seemed to be working it was when I went to put my foot on the brake to start it it would do nothing it would not start at all .. I was still able to put it in neutral even after the incident happened . I had it towed t Hyundai of Bristol to have it inspected well they did verifi that the engine was locked up but failed to give me any information on the test they ran or how they keep it was locked up and what locked it up so then they have my car over a week and they tell me I need a new engine but then contact me to tell ke that HMA refused to replace the engine on warranty and I had the campaign 953 completed the knox sensor thing…”
Owner complaint to NHTSAFiled Jul 15, 2026Unknown or other, EngineODI 11750478
“Around the end of May 2026, my vehicle stalled without warning while traveling at highway speed. The engine light and EPS warning light illuminated simultaneously. The engine cranks but will not start. The vehicle was towed to a Hyundai dealership on June 15, 2026 where the engine failure was confirmed. My safety was directly at risk. The vehicle lost power on an active highway with no warning, creating a collision hazard for myself and other drivers. The failure has been confirmed by the dealership. Hyundai Motor America acknowledged the engine failure falls under the TXXI Settlement Agreement and offered a buyback or cash settlement. However, Hyundai has had physical possession of my vehicle since June 15, 2026 and has repeatedly failed to provide a written buyback offer despite multiple commitments to do so. Prior warning signs included the engine and EPS lights activating at the moment of failure. No prior warning lamps appeared before that day. The vehicle has 2 open safety recalls as of the date of purchase in November 2025.”
Owner complaint to NHTSAFiled Jun 30, 2026EngineODI 11747461

Showing 6 of 568 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page
02 —Related recalls

2 recalls on this component

Engine

Free remedy

Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2013-2014 Santa Fe Sport vehicles previously repaired under recall numbers 15V-568 and 17V-226. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned, or improperly torqued during the engine replacement procedure, allowing fuel to leak from the pipe.

EngineReported Dec 28, 2018NHTSA 18V934000

Engine

Remedy pending

Hyundai Motor America (Hyundai) is recalling certain model year 2011-2012 Sonata vehicles manufactured December 11, 2009, to April 12, 2012 at Hyundai Motor Manufacturing Alabama and equipped with either a 2.0 liter or 2.4 liter Gasoline Direct injection engine. In the affected vehicles, metallic debris may not have been fully removed during manufacturing of the engine crankshaft. If the debris was not completely removed, oil flow may be restricted through the connecting rod bearings, causing connecting rod damage. A worn connecting rod bearing will produce a metallic, cyclic knocking noise from the engine and possible engine failure.

EngineReported Sep 10, 2015NHTSA 15V568000
Data from NHTSA Recalls API · synced Nov 9, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.