Problems · by component

2012 Hyundai Sonata fuel/propulsion system problems

99 owner complaints to NHTSA about the 2012 Hyundai Sonata cite fuel/propulsion system, 6% of all 1,559 complaints for this model year.

Complaints
99
6% of all complaints
Crashes
1
Reported by owners
Fires
8
Reported by owners
Injuries
2
Reported by owners
01 —Owner reports

What owners say about the fuel/propulsion system

Verbatim from NHTSA complaints, newest first
“Diagnosed 07/20/2026 with catastrophic oil ring failure requiring engine replacement. Engine can stall due to oil degradation/absence of causing uncontrolled vehicle handling and fire. This would put myself and others at risk. It has been diagnosed at dealership. Complaint Narrative: The subject vehicle is experiencing its third total engine failure due to an inherent manufacturing and design defect, presenting a severe and repeating highway safety hazard. The original factory engine failed catastrophically in 2015 at 116,440 miles and was replaced under NHTSA Recall 15V-568. The second engine failed in 2021 at 244,710 miles and was replaced under NHTSA Recall 17V-226. The third engine (the second replacement) has now failed prematurely at 334,935 chassis miles, lasting a mere 90,225 miles. An authorized Hyundai dealership diagnosed a total failure of the oil control rings. This mechanical defect allows engine oil to bypass the pistons directly into the combustion chambers. This causes severe, rapid oil consumption, spark plug fouling, engine stalling, and total loss of motive power at highway speeds without prior dashboard warning illumination. The…”
Owner complaint to NHTSAFiled Jul 29, 2026Engine, Fuel/propulsion systemODI 11753470
“Vehicle: 2012 Hyundai Sonata Incident Date: August 14, 2024 Location: [XXX] Description of the Problem: The vehicle experienced a sudden and catastrophic fire without warning while in normal use. There were no prior warning lights, messages, or symptoms before the incident. The failure appears to have originated from the electrical system and/or engine (exact cause UNKNOWN), which resulted in the vehicle igniting unexpectedly. Safety Risk: This failure created an immediate and life-threatening safety hazard to all occupants. The vehicle caught fire suddenly, leaving no time to react or prevent injury. There was no crash or external cause associated with this fire. The incident required emergency response from Butts County Fire and Emergency Services, who generated an official report. Injuries and Trauma: My son suffered burn injuries to his fingers, requiring emergency medical treatment. There is neurological damage to the fingertips, indicating lasting physical injury. In addition, my son experienced significant psychological trauma due to sudden exposure to a life-threatening vehicle fire, including acute emotional distress during the incident and ongoing…”
Owner complaint to NHTSAFiled Apr 3, 2026Electrical system, Engine, Fuel/propulsion systemFire reportedODI 11729048
“It first started when the engine needed to be replaced, I spent thousands trying to get it repaired, soon after they fixed the engine everything started going wrong ( I truly think they put in a faulty or wrong engine @ Hyundai) the car was overheating, I would take it in they would say it’s one thing pay thousands and it wasn’t it, changed the coolant that goes into the cabin, there’s always been a chemical smell since…still overheats, they said maybe it’s the thermostat, spent more money still didn’t fix it, the battery now won’t stay charged(trunk battery) not sure if they hooked it up wrong…the seatbelt hasn’t worked in years, I take it in they say it’s fine, it never clicks, I have to click it in to the passenger seat for safety. They always say it’s fine! I will never ever buy another Hyundai in life due to all of the issues I’ve experienced with mainly Hyundai dealership service mechanics and dealerships, I’m now dealing with a faulty car that could still be a great car if they didn’t mess it up, I thought I was doing right by always only taking my car to Hyundai and goodness I was wrong! There are no “recalls” currently on my car but honestly, did they…”
Owner complaint to NHTSAFiled Jul 27, 2025Seat belts, Engine, Fuel/propulsion systemODI 11676453
“On [XXX] at approximately [XXX], my [XXX] Daughter was using my car to go to work. When she called us and informed my husband that the car did not start. At that point he asked to video call him so that he can visually see what was going on. She was directed to turn on the car again at and that point, the car started then smoke was noticed from coming out of the hood. My daughter managed to open the hood where flames emerged from the center of the engine. She then ran in the house to get a fire extinguisher and managed to put it out and it reignited. She then made a second attempt with another fire extinguisher where it briefly subsided and then grew larger. At that point the fire dept arrived and successfully extinguished the fire and deemed the car totaled after the Fire Marshall carefully inspected the car.”
Owner complaint to NHTSAFiled Apr 13, 2025Electrical system, Engine, Fuel/propulsion systemFire reportedODI 11654369
“When driving. Slow down to turn or to use round about car goes into EV. When i go to accelerate the gas motor will not re engage and the hybrid alarm system will go off. I lose all power to go any where. I have to pull over shut my car off give it a min then restart so the motor will come back on so i can drive again. I have to do this mulitple time in a 20 mile drive.”
Owner complaint to NHTSAFiled Feb 27, 2025Electrical system, Engine, Fuel/propulsion systemODI 11645253
“I’ve been having issues with my Gas Gauge not recognizing how much gas I have in my car. I can fill my tank up, and the gas light constantly stays on. I’ve been looking online and came across other Hyundai owners having the same problem. I also have been having what seems to be an electrical issue where my passenger door, does not open and it’s intermittent which also seems to be connected to why my car ceiling light won’t turn on all the time. Lastly, I have to constantly change the head light bulbs and the break light bulb. I’ve owned my car for 3 1/2 years now, and I shouldn’t have to keep having to put money into it when it seems to be a known issue.”
Owner complaint to NHTSAFiled Jan 13, 2025Electrical system, Exterior lighting, Fuel/propulsion systemODI 11635770

Showing 6 of 99 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.