2016 Kia Optima structure problems

“Component: Power Window / Door Description: All four power window regulators failed on my 2016 Kia Optima SXL within 16 months - from June 2025-Oct 2026. The failure mode is identical on all four doors: the plastic drum gear in the regulator separates or breaks, causing the window glass to drop into the door and become completely inoperable. The vehicle had 113,867 miles on it at the time of the first failure. This is a known design defect, not wear-and-tear. Kia issued Technical Service Bulletin BOD300 (March 2021) specifically addressing "Window Regulator Drum Gear Replacement" for 2016-2017MY Optima (JFa) vehicles produced September 1, 2015 through July 31, 2016. The bulletin confirms the drum gear separates or breaks. Despite this, Kia has not issued a safety recall. Safety risk: In a collision, intact side windows are an occupant ejection restraint. A window that has fallen into the door removes that protection and increases the risk of occupant ejection. Side curtain airbags deploy through the window frame (FMVSS 208). A window that is detached or lowered can interfere with proper airbag deployment, negating a Federal Motor Vehicle Safety Standard…”

“I am submitting a defect complaint regarding the paint on my vehicle, which has been progressively deteriorating. The issue begins as small bubbles in the paint, which eventually lead to peeling and complete paint loss in affected areas. This condition is currently present on the trunk, roof, and rear sides of the vehicle, and early signs are now appearing on the hood. This defect is more than cosmetic. As the paint peels, it exposes the underlying metal panels to environmental elements, increasing the risk of corrosion and rust. Over time, this can compromise the structural integrity of the vehicle. Additionally, significant peeling—particularly on surfaces like the roof or hood—can create glare or release debris, posing a potential safety hazard and distraction to both myself and surrounding drivers. I initially brought this issue to a Kia dealership, where the manager advised me to contact Kia Customer Affairs. Upon doing so, I was informed that the issue falls outside the warranty timeframe. However, after speaking with other Kia owners experiencing similar problems—especially with the same paint color—it appears this may be a widespread manufacturing…”

“Dashboard shows a crack right where the passenger airbag is and Kia Motors wont change it, also the paint is flaking and noticed other Kia models with that same paint scheme that’s peeling off.”

“My paint has begun bubbling up and feeling out of nowhere. I’ve always taken good care of my car yet spots are beginning to pop up along the passanger side. The paint continues to peel more as time goes on. I’ve found many complaints online of people saying they’ve had the same issue with their kia in the Snow White Pearl color I have, but there’s no recall and kia refuses to pay for it.”

“While driving on the highway, the roof antenna assembly flew off our car. Inspection of the area shows that the screws that were supposed to hold the antenna on had all become sheared off. It looks like there is a recall for this exact issue covering 2016 Kia Optimas produced through June 1, 2016 (SA272), but our Optima was produced on June 23, 2016 and is therefore not covered according to Kia.”

“All the window regulators continue to turn but the windows stay down and won't go up. Leading cause, the gear that connects to the motor and window regulator wires is plastic and erdes over time causing it to shred itself. Now my windows will not go up.”