Problems · NHTSA complaints
2003 Volvo V40 problems
Owners filed 5 complaints about the 2003 Volvo V40 with NHTSA between Apr 2003 and May 2010. The most-cited component is power train (2).
Complaints
5
Filed with NHTSA
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
People reported injured
Deaths
0
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Power train2
- Service brakes, hydraulic1
- Seat belts1
- Visibility1
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
1
1
0
0
2
0
0
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2003 | 1 |
| 2004 | 1 |
| 2005 | 0 |
| 2006 | 0 |
| 2007 | 2 |
| 2008 | 0 |
| 2009 | 0 |
| 2010 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Power train
2 reports
“ANGLE GEAR REPLACEMENT ON A 2003 VOLVO XC90 AWD. *TR”
Service brakes, hydraulic
1 report
“"2003 VOLVO V40 COLD START BRAKE FAILURE" ON COLD WINTER MORNINGS, WHEN TEMPERATURE IS BELOW FREEZING, AFTER THE ENGINE IS STARTED AND AS I BACK OUT OF MY GARAGE, THE BRAKE IS SO WEAK THAT I CANNOT EFFECTIVELY STOP THE VEHICLE. I WOULD NEED TO PRESS THE BRAKE PEDAL AS HARD AS I CAN AND THE CAR WOULD STOP IN ABOUT A FULL CAR'S LENGTH. IT'S QUITE SCARY. THE PROBLEM ALWAYS GOES AWAY IN ABOUT 1 TO 2 MINUTES. THIS ONLY HAPPENS OCCASIONALLY, ABOUT 2 TO 3 TIMES A MONTH IN THE WINTER, BUT I AM NOT ABLE TO PREDICT WHEN IT HAPPENS. I HAVE COMPLAINED TO MY VOLVO DEALERSHIP AND LEFT MY CAR THERE OVERNIGHT. BUT THEY WERE NOT ABLE TO REPRODUCED THE FAILURE. THEY SUGGESTED ME TO REPLACE THE BRAKE VACUUM BOOSTER PUMP. SO I DID AND PAID FOR A NEW BRAKE VACUUM BOOSTER PUMP. HOWEVER THE PROBLEM WAS NOT SOLVED OR ALLEVIATED. KNOWING THIS COULD HAPPEN ANY TIME, I AVOID USING MY VOLVO IN THE WINTER AND USE EXTRA CAUTION DURING OTHER TIMES. *TR”
Seat belts
1 report
“SEAT BELTS ARE DEFECTIVE. WHEN PULLING ON THE SEAT BELTS THEY WILL NOT REACH THE BUCKLE. THUS, MAKING IT IMPOSSIBLE TO ATTACH AND RIDE. CONSUMER INDICATES THAT THIS DEFECT WAS REPAIRED BY THE DEALERSHIP IN MAY 2004. CURRENTLY, THEY LOCKED UP AGAIN. *AK”
Visibility
1 report
“THE SIDE MIRRORS FAILED TO STAY IN THE POSITION THEY WERE SET IN, WHICH MADE IT DIFFICULT TO SEE WHILE DRIVING. *JB”
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.