Problems · NHTSA complaints
2021 Volvo XC40 problems
Owners filed 40 complaints about the 2021 Volvo XC40 with NHTSA between May 2021 and Jul 2025. The most-cited component is electrical system (12).
Complaints
40
Filed with NHTSA
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
1
People reported injured
Deaths
0
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Electrical system12
- Fuel/propulsion system7
- Visibility/wiper5
- Back over prevention5
- Forward collision avoidance4
- Power train4
- Engine3
- Vehicle speed control3
- Service brakes3
- Structure2
- Lane departure2
- Seat belts1
- Exterior lighting1
- Wheels1
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Nov 6, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
15
9
6
4
6
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2021 | 15 |
| 2022 | 9 |
| 2023 | 6 |
| 2024 | 4 |
| 2025 | 6 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Electrical system
12 reports1 related recall
“1. OBC failure. Stranded unable to charge. Situational could be dangerous. 2. Rt side mirror defaults to extreme angle after locking car evert time. Dealership could not troubleshoot solution.”
Fuel/propulsion system
7 reports
“I was driving this car on Highway 99 on 7/11/2025. The dashboard flashed the message " Stop safely The vehicle will stop Propulsion system failure." I cut the lane and stopped my car on the Highway 99 shoulder. Just right, my car stopped on the Highway shoulder; it disabled itself and couldn't move at all. The gear shift can't shift to neutral (N). From the first message appearing on the dashboard to the car being disabled takes just a couple of seconds. When it happened, it was about 6:30 pm, rush hour. If I had not had a chance to drive the car immediately to the highway shoulder, the vehicle would have stopped in the lane, and I would have been crashed into by the cars behind me. This could lead to a catastrophic traffic accident. I want to mention that when the message appears on the dashboard, there is no sound alert. When people drive on the highway, their eyes are most likely focused on the road. Without a sound alert, people may not be aware of the message present. I contacted to the manufacturer on the 7/13, Sunday, they said they will open the case to investigation. As I report this incident, I have not heard from them yet. I uploaded the message…”
Visibility/wiper
5 reports
“Had a cracked windshield, Volvo replaced with OEM. Another pin head size rock chip resulted in another cracked windshield. Google search will reveal the Windshield on the XC40 Volvo crack with the lightest contact. The glass has a defect and the crack interferes with driver visibility and driver assist functions”
Back over prevention
5 reports2 related recalls
“The contact owns a 2021 Volvo XC40. The contact stated that while reversing, the back over prevention screen image malfunctioned and started flickering before displaying a blank screen. During the failure, the message "Camera Unavailable" was displayed. The cause of the failure was not yet determined. The manufacturer and local dealer were notified of the failure. The contact was informed that the vehicle was recently repaired under NHTSA Campaign Number: 25V282000 (BACK OVER PREVENTION). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 36,000.”
Forward collision avoidance
4 reports1 crash
“Rear collision warning system activated without reason. While stopped at a traffic light the RCWS activated and the emergency brake system engaged. This has been reported before to NHTSA. Vehicle was at the dealership for repairs or to identify the issue. Had to have it towed and dragged onto the flat bed tow truck as the cars emergency brake system was engaged and couldn't be disengaged. Received vehicle back and was told to bring it back once it happened again, which it has twice. But this time, emergency brake did not get stuck and have to be towed. It occurs without a vehicle or anything behind the vehicle and the vehicle was not in reverse when the system activated. I have contacted the Volvo consumer affairs to see if they could assist with resolving the issues as the vehicle remains in an unsafe driving state. They explained to me that it was up to the dealership/shop to locate the problem and they couldn't do anything to help. Which the dealership only suggested a replacement of the hydraulic brake system and I was advised that it might not fix the problem. I've since then been instructed to bring the vehicle back again for them to continue their road…”
Power train
4 reports
“The vehicle is a battery electric that relies on its 12V battery to start and operate. My wife and I were driving the vehicle and began to stop in a let hand turn lane when it shuddered violently and stopped without any ability to move forward or in reverse - an emergency message appeared in the dash display indicating a 12V battery charging fault, and to immediately take the vehicle to a service center, also indicating that vehicle could not be restarted. Had we been on a highway in the process of merging, changing lanes or simply in front of another vehicle a serious accident could have occurred causing injury or death for occupant of multiple vehicles (beyond significant property damage). Furthermore, the 12V Battery charging fault is a known issue to Volvo, having been experienced by many drivers over the past several years with no resolution by Volvo other than replacing 12V batteries when they fail (mine was replaced in November 2022, and previously the battery was recharged after failing in December 2021 when it stranded us at the airport after returning from a trip.) Finding the vehicle dead is one thing, having it die when operating it is another more…”
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 6, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.