NHTSA lists 5 safety recalls and 40 owner complaints for the 2021 Volvo XC40. Most complaints involve electrical system (12) and fuel/propulsion system (7). The EPA rates it 25–79 mpg combined, and NHTSA gives it 5 stars overall.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
“1. OBC failure. Stranded unable to charge. Situational could be dangerous. 2. Rt side mirror defaults to extreme angle after locking car evert time. Dealership could not troubleshoot solution.”
“I was driving this car on Highway 99 on 7/11/2025. The dashboard flashed the message " Stop safely The vehicle will stop Propulsion system failure." I cut the lane and stopped my car on the Highway 99 shoulder. Just right, my car stopped on the Highway shoulder; it disabled itself and couldn't move at all. The gear shift can't shift to neutral (N). From the first message appearing on the dashboard to the car being disabled takes just a couple of seconds. When it happened, it was about 6:30 pm, rush hour. If I had not had a chance to drive the car immediately to the highway shoulder, the vehicle would have stopped in the lane, and I would have been crashed into by the cars behind me. This could lead to a catastrophic traffic accident. I want to mention that when the message appears on the dashboard, there is no sound alert. When people drive on the highway, their eyes are most likely focused on the road. Without a sound alert, people may not be aware of the message present. I contacted to the manufacturer on the 7/13, Sunday, they said they will open the case to investigation. As I report this incident, I have not heard from them yet. I uploaded the message…”
“Had a cracked windshield, Volvo replaced with OEM. Another pin head size rock chip resulted in another cracked windshield. Google search will reveal the Windshield on the XC40 Volvo crack with the lightest contact. The glass has a defect and the crack interferes with driver visibility and driver assist functions”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| XC40 AWD BEV Auto (A1) · All-Wheel Drive | 85 | 72 | 79 | $950 | — |
| XC40 FWD Auto (S8), 4 cyl, 2.0 L, Turbo · Front-Wheel Drive | 23 | 32 | 26 | $2,450 | 340 |
| XC40 AWD Auto (S8), 4 cyl, 2.0 L, Turbo · All-Wheel Drive | 22 | 30 | 25 | $3,200 | 359 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
5 safety recalls as of Nov 6, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 40 complaints with NHTSA. The most-cited components are electrical system (12), fuel/propulsion system (7), visibility/wiper (5). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2021 Volvo XC40 at 25–79 mpg combined, depending on engine and drivetrain (3 versions rated).
NHTSA's New Car Assessment Program gives the 2021 Volvo XC40 5 out of 5 stars overall.