Research · Compact Cars · 3 NHTSA variants

2000 BMW 5 SeriesRecalls, problems, MPG & safety

NHTSA lists 4 safety recalls and 75 owner complaints for the 2000 BMW 5 Series. Most complaints involve engine and engine cooling (18) and air bags (16). The EPA rates it 16–21 mpg combined.

Combined MPG
16–21mpg
EPA · 10 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
4campaigns
Latest Aug 2019
Owner complaints
75
Top: engine and engine cooling
Fuel cost / yr
$3,700est.
EPA estimate, best version
01 —Recalls

Safety recalls

4 NHTSA campaigns · applies to some vehicles, check your VIN

Air bags: inflator module

Park It: do not driveFree remedy

BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Air bagsReported Jan 14, 2019NHTSA 19V015000

Steering: connecting

Free remedy

ZF Group North America Operations (ZF) is recalling certain Lemförder Steering Center Rods sold as aftermarket parts for 1996-2004 BMW 5-Series (E39) vehicles. The steering center rods may have an insufficient ball pin pull force that may allow the rods to detach from the steering knuckle.

SteeringReported Aug 28, 2019NHTSA 19E058000

Engine and engine cooling: fan

Free remedy

This recall involves aftermarket parts sold by Valeo. Valeo is recalling certain engine cooling fans, part numbers 696121, 696273, and 696275, used as service replacement parts for model year 2008-2011 BMW 1-Series, 2006-2011 BMW 3-Series, 2000-2009 BMW 5-Series, 2004-2005 BMW 6-Series, and 2006-2007 BMW 7-Series vehicles. A metal-oxide semiconductor may overheat due to insufficient screwing of the semiconductor on the aluminum heat sink. This primary failure could cause adjacent components on the fan assembly motor circuit board to overheat and short.

Engine and engine coolingReported Aug 10, 2012NHTSA 12E029000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

75 complaints filed with NHTSA · Jul 2000 – Oct 2024
  1. Engine and engine cooling18
  2. Air bags16
  3. Electrical system11
  4. Exterior lighting5
  5. Tires5
  6. Steering4
  7. Service brakes, hydraulic4
  8. Engine3
  9. Latches/locks/linkages3

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each 5 Series model year we’ve synced.

View as table
Model yearNHTSA complaints
199769
199859
199970
200075
200165
2011479
2012194
2013127
2014151
2015100
201738
201940
202015
202127
202413
Crashes reported
3
Fires reported
6
Injuries reported
8
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Engine and engine cooling

18 reports2 fires
“The contact owned a 2000 BMW 528i. The contact stated that shortly after arriving home and with the vehicle parked in his garage, he observed first white smoke and then brown smoke emanating from the engine compartment. While waiting for emergency services, the contact stated that he then observed flames engulfing the engine compartment and heard a loud pop. As a result, the contact reported extensive smoke damage to the interior of the garage. The local fire department arrived and extinguished the fire, and a fire report was filed. A police report was also filed, and no injuries were reported. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic; instead, the contact has stored the vehicle at his home. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 120,000.”
Owner complaint to NHTSAFiled Oct 2, 2023Engine and engine coolingFire reportedODI 11547795

Air bags

16 reports1 crash
“Car had sat for about a week since I had driven it. I opened the driver door, inserted the key, and turned the key to the starting position. It failed to crank after the dash lights lit up and then the driver steering wheel airbag deployed in my face. The car was on flat ground and the temperature was not extremely hot or extremely cold. The previous several times I had driven the car there was no indication of an SRS light and the car started perfectly every time.”
Owner complaint to NHTSAFiled Aug 20, 2023Air bagsODI 11539678

Electrical system

11 reports1 fire
“WIRING HARNESS IN LOOM AT CONNECTION BETWEEN BODY AND TRUNK LID IS SHOWING CRACKED WIRES WHICH CAN LEAD TO A VARIETY OF SYMPTOMS WHEN WIRES SHORT. TRUNK WILL ONLY OPEN MANUALLY WITH KEY. KEY FOB REMOTE AND INSIDE VEHICLE TRUNK RELEASE DO NOT WORK. TRUNK CANNOT BE OPENED WHEN DOORS ARE UNLOCKED USING TRUNK HANDLE. OTHER SYMPTOMS INCLUDE MANY FALSE DASHBOARD WARNING INDICATORS RANGING FROM LOW COOLANT, TRUNK LID NOT CLOSED, ETC. WIRING SHORT COULD BE FIRE HAZARD. MANY EXAMPLE CASES CAN BE FOUND HERE HTTP://WWW.BIMMERFEST.COM/FORUMS/SHOWTHREAD.PHP?T=397245. *TR”
Owner complaint to NHTSAFiled Dec 16, 2012Electrical system, Exterior lighting, Unknown or otherODI 10488935
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

10 versions rated by the EPA
EPA class
Compact Cars, Small Station Wagons
Engines
2.8L 6-cyl · 4.4L 8-cyl
Transmissions
Manual 5-spd · Automatic 4-spd · Automatic 5-spd · Manual 6-spd
Drive
Rear-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
528i
Man 5-spd, 6 cyl, 2.8 L · Rear-Wheel Drive
182621$3,700423
528i
Auto 4-spd, 6 cyl, 2.8 L · Rear-Wheel Drive
162419$4,050468
528i
Auto 5-spd, 6 cyl, 2.8 L · Rear-Wheel Drive
162419$4,050468
528i Sport Wagon
Auto 4-spd, 6 cyl, 2.8 L · Rear-Wheel Drive
162419$4,050468
528i Sport Wagon
Auto 5-spd, 6 cyl, 2.8 L · Rear-Wheel Drive
162419$4,050468
528i Sport Wagon
Man 5-spd, 6 cyl, 2.8 L · Rear-Wheel Drive
162419$4,050468
540i
Auto 5-spd, 8 cyl, 4.4 L · Rear-Wheel Drive
162218$4,300494
540i
Auto 5-spd, 8 cyl, 4.4 L, GUZZLER · Rear-Wheel Drive
141916$4,850555
540i
Man 6-spd, 8 cyl, 4.4 L, GUZZLER · Rear-Wheel Drive
142116$4,850555
540i Sport Wagon
Auto 5-spd, 8 cyl, 4.4 L · Rear-Wheel Drive
141916$4,850555
  • 528i
    Man 5-spd, 6 cyl, 2.8 L
    18 city · 26 hwy · $3,700/yr
    21
    mpg comb.
  • 528i
    Auto 4-spd, 6 cyl, 2.8 L
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
  • 528i
    Auto 5-spd, 6 cyl, 2.8 L
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
  • 528i Sport Wagon
    Auto 4-spd, 6 cyl, 2.8 L
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
  • 528i Sport Wagon
    Auto 5-spd, 6 cyl, 2.8 L
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
  • 528i Sport Wagon
    Man 5-spd, 6 cyl, 2.8 L
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
  • 540i
    Auto 5-spd, 8 cyl, 4.4 L
    16 city · 22 hwy · $4,300/yr
    18
    mpg comb.
  • 540i
    Auto 5-spd, 8 cyl, 4.4 L, GUZZLER
    14 city · 19 hwy · $4,850/yr
    16
    mpg comb.
  • 540i
    Man 6-spd, 8 cyl, 4.4 L, GUZZLER
    14 city · 21 hwy · $4,850/yr
    16
    mpg comb.
  • 540i Sport Wagon
    Auto 5-spd, 8 cyl, 4.4 L
    14 city · 19 hwy · $4,850/yr
    16
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

New Car Assessment Program
NHTSA has not published 5-Star Safety Ratings for the 2000 BMW 5 Series as of Nov 10, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2000 5 Series questions

How many recalls does the 2000 BMW 5 Series have?

4 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2000 BMW 5 Series problems?

Owners filed 75 complaints with NHTSA. The most-cited components are engine and engine cooling (18), air bags (16), electrical system (11). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2000 BMW 5 Series get?

The EPA rates the 2000 BMW 5 Series at 16–21 mpg combined, depending on engine and drivetrain (10 versions rated).

Data from NHTSA & EPA · synced Nov 10, 2026