Research · Midsize Cars · 5 NHTSA variants

2012 BMW 5 SeriesRecalls, problems, MPG & safety

NHTSA lists 5 safety recalls and 194 owner complaints for the 2012 BMW 5 Series. Most complaints involve engine (73) and fuel/propulsion system (51). The EPA rates it 17–27 mpg combined, and NHTSA gives it 5 stars overall.

Combined MPG
17–27mpg
EPA · 8 versions
NHTSA overall
5of 5 stars
NCAP crash tests
Safety recalls
5campaigns
Latest Aug 2024
Owner complaints
194
Top: engine
Fuel cost / yr
$2,850est.
EPA estimate, best version
01 —Recalls

Safety recalls

5 NHTSA campaigns · applies to some vehicles, check your VIN

Engine and engine cooling: pump

Free remedy

BMW of North America, LLC. (BMW) is recalling certain 2012-2015 X1 sDrive28i, X1 xDrive28i, 2012-2016 Z4 sDrive28i, 528i, 528i xDrive, 328i, 328xi, 2016-2018 X5 xdrive 40e, 2014-2016 228i, 228xi, 428i, 428i xDrive, 328xi Gran Turismo, 2013-2017 X3 sDrive28i, X3 xDrive28i, 2015-2018 X4 xDrive28i, 2015-2016 428xi vehicles. An improperly sealed electrical connector on the water pump may be exposed to water and short circuit.

Engine and engine coolingReported Aug 14, 2024NHTSA 24V608000

Engine and engine cooling: turbo

Free remedy

BMW of North America, LLC (BMW) is recalling certain 2011-2012 BMW 550i, 550i xDrive, 550i Gran Turismo, 550i Gran Turismo xDrive, 750i, 750Li, 750i xDrive, 750Li xDrive, 760Li, X5 xDrive50i, X5 M, X6 xDrive50i, X6 M, ActiveHybrid7, MINI Cooper S Convertible, John Cooper Works (JCW) Convertible, Cooper S Countryman, Cooper S Countryman ALL4, Cooper S, JCW, Cooper S Clubman, JCW Clubman, Cooper S Roadster, JCW Roadster, Cooper S Coupe, JCW Coupe and Rolls-Royce Ghost, 2011 BMW X6 Hybrid and 2012 BMW 650i Coupe, 650i xDrive Coupe, 650i Convertible and 650i xDrive Convertible vehicles. The electric auxiliary water pump may fail and cause the circuit board to overheat.

Engine and engine coolingReported Apr 18, 2018NHTSA 18V248000

Fuel system

Free remedy

BMW of North America, LLC (BMW) is recalling certain model year 2007-2011 BMW X5 3.0si, X5 4.8i, X5 M, X5 xDrive30i, X5 xDrive35i, X5 xDrive48i and X5 xDrive50i, 2008-2011 X6 x Drive35i, X6 xDrive50i and X6 M, 2010-2011 X6 ActiveHybrid, 535i xDrive Gran Turismo, 535i Gran Turismo, 550i xDrive Gran Turismo and 550i Gran Turismo, 2011-2012 528i, 535i, 535i xDrive, 550i and 550i xDrive and 2012 535i ActiveHybrid, 640i Convertible, 650i Convertible, 650i xDrive Convertible, 650i Coupe and 650i Coupe xDrive vehicles. The affected vehicles have in-tank fuel pumps that may have insufficiently crimped wire contacts.

Fuel system, gasolineReported Oct 17, 2016NHTSA 16V746000
Data from NHTSA Recalls API · synced Nov 9, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

194 complaints filed with NHTSA · Mar 2012 – Oct 2026
  1. Engine73
  2. Fuel/propulsion system51
  3. Power train37
  4. Electrical system25
  5. Tires14
  6. Air bags10
  7. Wheels10
  8. Engine and engine cooling9
  9. Fuel system, gasoline9

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each 5 Series model year we’ve synced.

View as table
Model yearNHTSA complaints
199769
199859
199970
200075
200165
2011479
2012194
2013127
2014151
2015100
201738
201940
202016
202128
202413
Crashes reported
0
Fires reported
6
Injuries reported
3
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 9, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Engine

73 reports4 fires
“car engine timing chain guides are faulty and there have been lawsuits that were settled and no recall on the actual part with drivers still having issues with the N20 engine now getting quotes for over 15,000. is this not an incident where it’s not the fault of a driver but manufacturing? This needs to become a recall for all N20 engine timing chain and guides as the faulty part is causing complete engine failure. seems very deceptive when a BMW only last 100,000 miles.”
Owner complaint to NHTSAFiled Sep 21, 2026EngineODI 11765874

Fuel/propulsion system

51 reports2 fires
“BMW N63 Engine Powertrain Issues 2012 535i The N63 engine, utilized in various BMW models including the 2012 535i, has been subject to multiple customer complaints regarding premature timing chain wear and other powertrain-related issues. This led BMW to introduce a "Customer Care Package," detailed in Technical Service Bulletin (TSB) B110614, to address the concerns reported by multiple owners and noted by the National Highway Traffic Safety Administration (NHTSA) under ID Number 11016414. A primary cause of the issue is accelerated timing chain wear. The N63 engine's design features timing chains that are prone to stretching prematurely. This stretching can disrupt the precise timing of the engine's valves, leading to a cascade of problems. As a consequence, owners have reported a variety of symptoms, including the illumination of the "drivetrain malfunction" warning light, noticeable engine noise, excessive vibration, and potentially catastrophic engine failure. The "drivetrain malfunction" message, in particular, is a frequently cited indicator of this underlying powertrain problem. To address these widely reported issues, the N63 Customer Care Package was…”
Owner complaint to NHTSAFiled Oct 28, 2025Power train, Engine, Fuel/propulsion systemODI 11696232

Power train

37 reports2 fires
“I had just purchased a car but a month ago I was driving to lunch and I was at a stop sign when the light turned green I started to go the car started shaking and smoke was coming out of the front under the hood I had just an oil change so I took it back to the oil change shop. They could not figure out why the engine blew and I had to take it to a different BMW shop where I have to purchase a rebuilt motor and pay for the repairs. I can request all records from the automotive shop if needed.”
Owner complaint to NHTSAFiled Apr 18, 2025Power train, Engine, Fuel/propulsion systemODI 11655338
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026
04 —Key specs

Engines, transmissions & drive

8 versions rated by the EPA
EPA class
Midsize Cars, Large Cars
Engines
2.0L 4-cyl turbo · 3.0L 6-cyl turbo · 4.4L 8-cyl turbo
Transmissions
Automatic 8-spd · Automatic (S8) · Manual 6-spd
Drive
Rear-Wheel Drive · All-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 9, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
528i
Auto 8-spd, 4 cyl, 2.0 L, Turbo · Rear-Wheel Drive
233427$2,850329
528i xDrive
Auto 8-spd, 4 cyl, 2.0 L, Turbo · All-Wheel Drive
223226$3,000342
535i
Auto (S8), 6 cyl, 3.0 L, Turbo · Rear-Wheel Drive
203023$3,350386
535i
Man 6-spd, 6 cyl, 3.0 L, Turbo · Rear-Wheel Drive
202923$3,350386
535i Gran Turismo
Auto (S8), 6 cyl, 3.0 L, Turbo · Rear-Wheel Drive
192822$3,500404
550i
Auto (S8), 8 cyl, 4.4 L, Turbo · Rear-Wheel Drive
152318$4,300494
550i Gran Turismo
Auto (S8), 8 cyl, 4.4 L, Turbo · Rear-Wheel Drive
152218$4,300494
550i
Man 6-spd, 8 cyl, 4.4 L, Turbo · Rear-Wheel Drive
152217$4,550523
  • 528i
    Auto 8-spd, 4 cyl, 2.0 L, Turbo
    23 city · 34 hwy · $2,850/yr
    27
    mpg comb.
  • 528i xDrive
    Auto 8-spd, 4 cyl, 2.0 L, Turbo
    22 city · 32 hwy · $3,000/yr
    26
    mpg comb.
  • 535i
    Auto (S8), 6 cyl, 3.0 L, Turbo
    20 city · 30 hwy · $3,350/yr
    23
    mpg comb.
  • 535i
    Man 6-spd, 6 cyl, 3.0 L, Turbo
    20 city · 29 hwy · $3,350/yr
    23
    mpg comb.
  • 535i Gran Turismo
    Auto (S8), 6 cyl, 3.0 L, Turbo
    19 city · 28 hwy · $3,500/yr
    22
    mpg comb.
  • 550i
    Auto (S8), 8 cyl, 4.4 L, Turbo
    15 city · 23 hwy · $4,300/yr
    18
    mpg comb.
  • 550i Gran Turismo
    Auto (S8), 8 cyl, 4.4 L, Turbo
    15 city · 22 hwy · $4,300/yr
    18
    mpg comb.
  • 550i
    Man 6-spd, 8 cyl, 4.4 L, Turbo
    15 city · 22 hwy · $4,550/yr
    17
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 9, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

5 tested variants
Overall rating
5/ 5
5 of 5
BMW 528 I 4 DR RWD
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
5 of 5
Rollover risk
9.3%
Overall
5 / 5
BMW 535 I 4 DR RWD
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
5 of 5
Rollover risk
9.3%
Overall
5 / 5
BMW 550 I 4 DR RWD
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
5 of 5
Rollover risk
9.3%
Overall
5 / 5
BMW 535 I GT 4 DR RWD
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
5 of 5
Rollover risk
9.3%
Data from NHTSA NCAP Safety Ratings API · synced Nov 9, 2026Vehicle 6022Vehicle 6024Vehicle 6026
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2012 5 Series questions

How many recalls does the 2012 BMW 5 Series have?

5 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2012 BMW 5 Series problems?

Owners filed 194 complaints with NHTSA. The most-cited components are engine (73), fuel/propulsion system (51), power train (37). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2012 BMW 5 Series get?

The EPA rates the 2012 BMW 5 Series at 17–27 mpg combined, depending on engine and drivetrain (8 versions rated).

How safe is the 2012 BMW 5 Series?

NHTSA's New Car Assessment Program gives the 2012 BMW 5 Series 5 out of 5 stars overall.

Data from NHTSA & EPA · synced Nov 9, 2026