Problems · NHTSA complaints

2000 Chevrolet Astro problems

Owners filed 186 complaints about the 2000 Chevrolet Astro with NHTSA between Jan 2000 and Oct 2020. The most-cited component is service brakes, hydraulic (55).

Complaints
186
Filed with NHTSA
Crashes
27
Reported by owners
Fires
4
Reported by owners
Injuries
14
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Service brakes, hydraulic55
  2. Electrical system25
  3. Power train19
  4. Engine and engine cooling18
  5. Structure16
  6. Steering14
  7. Air bags12
  8. Vehicle speed control11
  9. Fuel system, gasoline9
  10. Visibility9
  11. Tires8
  12. Suspension7
  13. Service brakes, air7
  14. Seat belts6

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 9, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
200024
200133
200222
200325
200420
200522
20066
200713
20086
20091
20104
20113
20120
20132
20144
20150
20160
20170
20180
20190
20201

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Service brakes, hydraulic

55 reports11 crashes1 fire
“TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED WHEN BRAKING ON ANY UNEVEN ROAD SURFACE, THE ANTI-LOCK BRAKE SYSTEM WOULD ACTIVATE INDEPENDENTLY WITH THE ILLUMINATION OF THE ABS WARNING LIGHT MAKING IT DIFFICULT TO STOP THE VEHICLE. THE CONTACT STATED THAT THE VEHICLE WAS INVOLVED IN THREE SEPARATE CRASHES AS A RESULT OF THE FAILURE. ON ONE OCCASION WHILE TRAVELING 45 MPH, THE BRAKES WERE APPLIED ABRUPTLY BUT DID NOT RESPOND AND THE CONTACT CRASHED INTO ANOTHER VEHICLE. THERE WAS ONE REPORTED INJURY AND A POLICE REPORT WAS FILED. THE CONTACT STATED THAT THE ABS WAS ACTIVATED AT THE TIME OF THE CRASH. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE 151,000.”
Owner complaint to NHTSAFiled May 2, 2011Service brakes, hydraulicCrash reportedODI 10398617

Electrical system

25 reports2 fires
“TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED THE HORN ACTIVATED INDEPENDENTLY WHILE PARKED OR WHEN MAKING TURNS. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FAILURE WAS DUE TO THE HORN AND THE AIRBAG INTERACTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE AND THE CURRENT MILEAGE WAS 98,000. UPDATED 09/22/2014*LJ THE CONSUMER STATED THAT THE HORN WAS DEACTIVATED. UPDATED 2/12/15*JS”
Owner complaint to NHTSAFiled Jun 24, 2014Air bags, Electrical systemODI 10605645

Power train

19 reports1 crash1 fire
“WHILE TRAVELING AT HIGHWAY SPEEDS THE ACCELERATOR PEDAL BECAME STUCK. VEHICLE CONTINUED TO ACCELERATE IN A RUN-AWAY MODE. VEHICLE WAS EVENTUALLY STOPPED THROUGH COMBINATION OF BRAKES AND TRAVELING INTO MUD. UPON STOPPING IT WAS NOTICED THAT THE FRONT BRAKES WERE FLAMING - MOST LIKELY DUE TO EXCESSIVE HEAT. *TR”
Owner complaint to NHTSAFiled Mar 18, 2010Fuel system, gasoline, Power train, Vehicle speed controlFire reportedODI 10320625

Engine and engine cooling

18 reports1 fire
“DT: THE CHECK ENGINE LIGHT COMES ON AND OFF. THE ABS SYSTEM ACTIVATES WHILE DRIVING ON THE HIGHWAY. ALSO, THE ABS LIGHT COMES ON. IT DOES THIS OFF AND ON BY ITSELF. THIS STARTED ON AUGUST 1, 2005. THERE IS A RECALL, CHEVROLET IS STILL RECALLING, BUT NOT SURE AT THIS TIME IF CONSUMER'S VEHICLE IS INCLUDED. *AK”
Owner complaint to NHTSAFiled Sep 6, 2005Service brakes, hydraulic, Engine and engine coolingODI 10135417

Structure

16 reports1 crash
“DOOR HANDLE ON RIGHT REAR DUTCH DOOR OF OUR 2000 ASTRO VAN BROKE SUDDENLY WHEN TRYING TO OPEN DOOR. WHILE THE DUTCH DOOR FEATURE IS OPERATIONALLY VERY HANDY, THE DOOR DESIGN ALWAYS HAD A FLIMSY FEEL TO IT - SO WE ALWAYS USED GREAT CARE WHEN OPENING AND CLOSING. AFTER IT BROKE, WE FOUND THE NHTSA #634576 WITH SIMILAR COMPLAINTS, SO FELT OBLIGATED TO ADD TO YOUR LIST. *TR”
Owner complaint to NHTSAFiled Feb 24, 2008Structure, Latches/locks/linkagesODI 10218984

Steering

14 reports2 crashes
“HI, I WAS DRIVING THIS VAN WHEN ALL OF A SUDDEN IT STOPS. I HAD A VERY HARD PROBLEM OF TRYING TO GET OFF THE ROAD WITH NO BRAKES OR STEERING. I HAD IT TOWED INTO SERVICE. THEY REPLACED EVERYTHING FUEL PUMP, SENDING UNIT, FUEL FILTER, PLUGS, PLUG WIRES, DISTRIBUTOR AND RESET THE TIMING. IT NEVER DID SHOW UP A CHECK ENGINE LIGHT OR SHOWED A CODE THAT SOMETHING WAS WRONG. I DROVE IT TWO DAYS LATER AND IT DID THE SAME THING. THEY CHECKED IT OUT AND DROVE IT AGAIN FOR A WEEK AND IT HAPPEN AGAIN. I SPENT $1200 TRYING TO GET THIS SAFE TO DRIVE. IT IS AS IF THE KEY WAS SHUT OFF. FINALLY WITH SOME OF MY KNOWLEDGE ABOUT WHAT CAN CAUSE THIS TO HAPPEN I CHECKED THE BATTERY. IT WAS ONLY ONE YEAR OLD. IT SHOWED UP AS BAD UNDER A LOAD. WHEN I TOOK THE VAN BACK TO THE REPAIR SHOP THEY SAID BATTERY SHOWED GOOD. FINALLY I TOOK THE BATTERY BACK TO AUTO ZONE THEY SHOWED IT AS BAD ALSO AND REPLACED IT. NEVER HAD A PROBLEM AFTER THAT. SO THE PROBLEM YOU ARE HAVING WITH THE KEY SWITCH IN ALL THOSE CARS YOU MAY HAVE TO DOUBLE CHECK THE BATTERY'S. VOLTAGE TO THE MICROPROCESSOR SHOULD STAY WITHIN LIMITS OF APX 8 VOLTS. THIS MIGHT BE MORE OF A PROBLEM THAN THE KEY SWITCH. THANKS FOR READING THIS LETTER. *TR”
Owner complaint to NHTSAFiled May 21, 2014Steering, Service brakes, Fuel/propulsion systemODI 10593059
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.