Problems · NHTSA complaints
2000 Chevrolet Astro problems
Owners filed 186 complaints about the 2000 Chevrolet Astro with NHTSA between Jan 2000 and Oct 2020. The most-cited component is service brakes, hydraulic (55).
Complaints
186
Filed with NHTSA
Crashes
27
Reported by owners
Fires
4
Reported by owners
Injuries
14
People reported injured
Deaths
0
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Service brakes, hydraulic55
- Electrical system25
- Power train19
- Engine and engine cooling18
- Structure16
- Steering14
- Air bags12
- Vehicle speed control11
- Fuel system, gasoline9
- Visibility9
- Tires8
- Suspension7
- Service brakes, air7
- Seat belts6
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Nov 9, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
24
33
22
25
20
22
6
13
6
1
4
3
0
2
4
0
0
0
0
0
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2000 | 24 |
| 2001 | 33 |
| 2002 | 22 |
| 2003 | 25 |
| 2004 | 20 |
| 2005 | 22 |
| 2006 | 6 |
| 2007 | 13 |
| 2008 | 6 |
| 2009 | 1 |
| 2010 | 4 |
| 2011 | 3 |
| 2012 | 0 |
| 2013 | 2 |
| 2014 | 4 |
| 2015 | 0 |
| 2016 | 0 |
| 2017 | 0 |
| 2018 | 0 |
| 2019 | 0 |
| 2020 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Service brakes, hydraulic
55 reports11 crashes1 fire
“TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED WHEN BRAKING ON ANY UNEVEN ROAD SURFACE, THE ANTI-LOCK BRAKE SYSTEM WOULD ACTIVATE INDEPENDENTLY WITH THE ILLUMINATION OF THE ABS WARNING LIGHT MAKING IT DIFFICULT TO STOP THE VEHICLE. THE CONTACT STATED THAT THE VEHICLE WAS INVOLVED IN THREE SEPARATE CRASHES AS A RESULT OF THE FAILURE. ON ONE OCCASION WHILE TRAVELING 45 MPH, THE BRAKES WERE APPLIED ABRUPTLY BUT DID NOT RESPOND AND THE CONTACT CRASHED INTO ANOTHER VEHICLE. THERE WAS ONE REPORTED INJURY AND A POLICE REPORT WAS FILED. THE CONTACT STATED THAT THE ABS WAS ACTIVATED AT THE TIME OF THE CRASH. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE 151,000.”
Electrical system
25 reports2 fires
“TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED THE HORN ACTIVATED INDEPENDENTLY WHILE PARKED OR WHEN MAKING TURNS. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FAILURE WAS DUE TO THE HORN AND THE AIRBAG INTERACTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE AND THE CURRENT MILEAGE WAS 98,000. UPDATED 09/22/2014*LJ THE CONSUMER STATED THAT THE HORN WAS DEACTIVATED. UPDATED 2/12/15*JS”
Power train
19 reports1 crash1 fire
“WHILE TRAVELING AT HIGHWAY SPEEDS THE ACCELERATOR PEDAL BECAME STUCK. VEHICLE CONTINUED TO ACCELERATE IN A RUN-AWAY MODE. VEHICLE WAS EVENTUALLY STOPPED THROUGH COMBINATION OF BRAKES AND TRAVELING INTO MUD. UPON STOPPING IT WAS NOTICED THAT THE FRONT BRAKES WERE FLAMING - MOST LIKELY DUE TO EXCESSIVE HEAT. *TR”
Engine and engine cooling
18 reports1 fire
“DT: THE CHECK ENGINE LIGHT COMES ON AND OFF. THE ABS SYSTEM ACTIVATES WHILE DRIVING ON THE HIGHWAY. ALSO, THE ABS LIGHT COMES ON. IT DOES THIS OFF AND ON BY ITSELF. THIS STARTED ON AUGUST 1, 2005. THERE IS A RECALL, CHEVROLET IS STILL RECALLING, BUT NOT SURE AT THIS TIME IF CONSUMER'S VEHICLE IS INCLUDED. *AK”
Structure
16 reports1 crash
“DOOR HANDLE ON RIGHT REAR DUTCH DOOR OF OUR 2000 ASTRO VAN BROKE SUDDENLY WHEN TRYING TO OPEN DOOR. WHILE THE DUTCH DOOR FEATURE IS OPERATIONALLY VERY HANDY, THE DOOR DESIGN ALWAYS HAD A FLIMSY FEEL TO IT - SO WE ALWAYS USED GREAT CARE WHEN OPENING AND CLOSING. AFTER IT BROKE, WE FOUND THE NHTSA #634576 WITH SIMILAR COMPLAINTS, SO FELT OBLIGATED TO ADD TO YOUR LIST. *TR”
Steering
14 reports2 crashes
“HI, I WAS DRIVING THIS VAN WHEN ALL OF A SUDDEN IT STOPS. I HAD A VERY HARD PROBLEM OF TRYING TO GET OFF THE ROAD WITH NO BRAKES OR STEERING. I HAD IT TOWED INTO SERVICE. THEY REPLACED EVERYTHING FUEL PUMP, SENDING UNIT, FUEL FILTER, PLUGS, PLUG WIRES, DISTRIBUTOR AND RESET THE TIMING. IT NEVER DID SHOW UP A CHECK ENGINE LIGHT OR SHOWED A CODE THAT SOMETHING WAS WRONG. I DROVE IT TWO DAYS LATER AND IT DID THE SAME THING. THEY CHECKED IT OUT AND DROVE IT AGAIN FOR A WEEK AND IT HAPPEN AGAIN. I SPENT $1200 TRYING TO GET THIS SAFE TO DRIVE. IT IS AS IF THE KEY WAS SHUT OFF. FINALLY WITH SOME OF MY KNOWLEDGE ABOUT WHAT CAN CAUSE THIS TO HAPPEN I CHECKED THE BATTERY. IT WAS ONLY ONE YEAR OLD. IT SHOWED UP AS BAD UNDER A LOAD. WHEN I TOOK THE VAN BACK TO THE REPAIR SHOP THEY SAID BATTERY SHOWED GOOD. FINALLY I TOOK THE BATTERY BACK TO AUTO ZONE THEY SHOWED IT AS BAD ALSO AND REPLACED IT. NEVER HAD A PROBLEM AFTER THAT. SO THE PROBLEM YOU ARE HAVING WITH THE KEY SWITCH IN ALL THOSE CARS YOU MAY HAVE TO DOUBLE CHECK THE BATTERY'S. VOLTAGE TO THE MICROPROCESSOR SHOULD STAY WITHIN LIMITS OF APX 8 VOLTS. THIS MIGHT BE MORE OF A PROBLEM THAN THE KEY SWITCH. THANKS FOR READING THIS LETTER. *TR”
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.