Problems · NHTSA complaints

2005 Chevrolet Astro problems

Owners filed 9 complaints about the 2005 Chevrolet Astro with NHTSA between Mar 2006 and Feb 2013. The most-cited component is tires (2).

Complaints
9
Filed with NHTSA
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
0
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Tires2
  2. Electrical system1
  3. Fuel system, gasoline1
  4. Visibility1
  5. Structure1
  6. Service brakes, hydraulic1
  7. Equipment1
  8. Seats1
  9. Air bags1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 9, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20062
20072
20080
20091
20103
20110
20120
20131

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Tires

2 reports
“TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT STATED THAT WHEN HE PURCHASED THE PREOWNED VEHICLE, THE DEALER REPLACED ALL OF THE TIRES. THE SIDEWALL ON ALL FOUR ADVANTA SUV SPECTRA, SIZE P215-70R-16 TIRES WERE CRACKED. THE TIRES HAD LESS THAN 21,000 MILES ON THEM WHEN THE FAILURE WAS DISCOVERED. THE TIRES WERE REPLACED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 91,500. UPDATED 12/02/10 *BF THE CONSUMER STATED HE HAS THE INVOICE FOR THE NEW TIRES. UPDATED 12/07/10”
Owner complaint to NHTSAFiled Aug 11, 2010TiresODI 10348680

Electrical system

1 report
“TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND WAS TOLD THE WIRING HARNESS WAS INSTALLED INCORRECTLY. THE WIRING HARNESS WAS CONNECTED TO THE EXHAUST AND THAT SHORTED OUT THE ALTERNATOR AND THE STARTER. THE FAILURE MILEAGE WAS AND CURRENT MILEAGES WERE 24,500.”
Owner complaint to NHTSAFiled Feb 27, 2013Electrical systemODI 10500609

Fuel system, gasoline

1 report1 related recall
“TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT WAS TRAVELING 20 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 84,000.”
Owner complaint to NHTSAFiled Sep 13, 2010Fuel system, gasolineODI 10355388

Visibility

1 report
“I SIMPLY CLOSED THE PASSENGER DOOR OF MY 2005 CHEVY ASTRO AWD VAN AND THE SIDE MIRROR GLASS FELL OUT, HIT THE DOOR AND BROKE. ALSO, THE PLASTIC MOLDING ON THE DRIVERS DOOR IS COMING LOOSE. *TR”
Owner complaint to NHTSAFiled May 13, 2010Visibility, StructureODI 10330377

Structure

1 report

Service brakes, hydraulic

1 report
“MY BRAKES SUDDENLY FAILED ON MY 2005 CHEVY ASTRO VAN. DEALER REPAIR SAID BRAKE LINE WAS RUBBING AGAINST CHASIS, BROKE AND ALL BRAKE FLUID LEAKED OUT. *TR”
Owner complaint to NHTSAFiled Apr 8, 2009Service brakes, hydraulicODI 10264461
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.