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Research · Vans, Cargo Type

2000 Chevrolet AstroRecalls, problems, MPG & safety

NHTSA lists 2 safety recalls and 186 owner complaints for the 2000 Chevrolet Astro. Most complaints involve service brakes, hydraulic (55) and electrical system (25). The EPA rates it 15–17 mpg combined.

Check a VINAdd to my garage
Combined MPG
15–17mpg
EPA · 4 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
2campaigns
Latest May 2006
Owner complaints
186
Top: service brakes, hydraulic
Fuel cost / yr
$3,650est.
EPA estimate, best version
01 —Recalls

Safety recalls

2 NHTSA campaigns · applies to some vehicles, check your VIN

Fuel system, gasoline

Free remedy

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Fuel system, gasolineReported May 19, 2006NHTSA 06E043000

Exterior lighting

Free remedy

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Exterior lightingReported Mar 23, 2006NHTSA 06E026000
Data from NHTSA Recalls API · synced Nov 9, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

186 complaints filed with NHTSA · Jan 2000 – Oct 2020
  1. Service brakes, hydraulic55
  2. Electrical system25
  3. Power train19
  4. Engine and engine cooling18
  5. Structure16
  6. Steering14
  7. Air bags12
  8. Vehicle speed control11
  9. Fuel system, gasoline9

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Astro model year we’ve synced.

View as table
Model yearNHTSA complaints
1996272
1997366
1998259
1999140
2000186
200196
200282
200389
200414
20059
Crashes reported
27
Fires reported
4
Injuries reported
14
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 9, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes, hydraulic

55 reports11 crashes1 fire
“TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED WHEN BRAKING ON ANY UNEVEN ROAD SURFACE, THE ANTI-LOCK BRAKE SYSTEM WOULD ACTIVATE INDEPENDENTLY WITH THE ILLUMINATION OF THE ABS WARNING LIGHT MAKING IT DIFFICULT TO STOP THE VEHICLE. THE CONTACT STATED THAT THE VEHICLE WAS INVOLVED IN THREE SEPARATE CRASHES AS A RESULT OF THE FAILURE. ON ONE OCCASION WHILE TRAVELING 45 MPH, THE BRAKES WERE APPLIED ABRUPTLY BUT DID NOT RESPOND AND THE CONTACT CRASHED INTO ANOTHER VEHICLE. THERE WAS ONE REPORTED INJURY AND A POLICE REPORT WAS FILED. THE CONTACT STATED THAT THE ABS WAS ACTIVATED AT THE TIME OF THE CRASH. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE 151,000.”
Owner complaint to NHTSAFiled May 2, 2011Service brakes, hydraulicCrash reportedODI 10398617

Electrical system

25 reports2 fires
“TL* THE CONTACT OWNS A 2000 CHEVROLET ASTRO. THE CONTACT STATED THE HORN ACTIVATED INDEPENDENTLY WHILE PARKED OR WHEN MAKING TURNS. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FAILURE WAS DUE TO THE HORN AND THE AIRBAG INTERACTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE AND THE CURRENT MILEAGE WAS 98,000. UPDATED 09/22/2014*LJ THE CONSUMER STATED THAT THE HORN WAS DEACTIVATED. UPDATED 2/12/15*JS”
Owner complaint to NHTSAFiled Jun 24, 2014Air bags, Electrical systemODI 10605645

Power train

19 reports1 crash1 fire
“WHILE TRAVELING AT HIGHWAY SPEEDS THE ACCELERATOR PEDAL BECAME STUCK. VEHICLE CONTINUED TO ACCELERATE IN A RUN-AWAY MODE. VEHICLE WAS EVENTUALLY STOPPED THROUGH COMBINATION OF BRAKES AND TRAVELING INTO MUD. UPON STOPPING IT WAS NOTICED THAT THE FRONT BRAKES WERE FLAMING - MOST LIKELY DUE TO EXCESSIVE HEAT. *TR”
Owner complaint to NHTSAFiled Mar 18, 2010Fuel system, gasoline, Power train, Vehicle speed controlFire reportedODI 10320625
All 2000 Astro problemsSend a problem to a mechanic on findmechanic.ai
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026
04 —Key specs

Engines, transmissions & drive

4 versions rated by the EPA
EPA class
Vans, Cargo Type, Vans, Passenger Type
Engines
4.3L 6-cyl
Transmissions
Automatic 4-spd
Drive
Rear-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 9, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Astro 2WD (cargo)
Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive
152017$3,650523
Astro 2WD (passenger)
Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive
151916$3,900555
Astro AWD (cargo)
Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive
141816$3,900555
Astro AWD (passenger)
Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive
131815$4,150592
Estimate your fuel costCost of ownership
Data from EPA fueleconomy.gov · synced Nov 9, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2000 Chevrolet Astro as of Nov 9, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 9, 2026Vehicle 4072
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2000 Astro questions

How many recalls does the 2000 Chevrolet Astro have?

2 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2000 Chevrolet Astro problems?

Owners filed 186 complaints with NHTSA. The most-cited components are service brakes, hydraulic (55), electrical system (25), power train (19). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2000 Chevrolet Astro get?

The EPA rates the 2000 Chevrolet Astro at 15–17 mpg combined, depending on engine and drivetrain (4 versions rated).

Data from NHTSA & EPA · synced Nov 9, 2026