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Research · Vans, Cargo Type

2005 Chevrolet AstroRecalls, problems, MPG & safety

NHTSA lists 2 safety recalls and 9 owner complaints for the 2005 Chevrolet Astro. Most complaints involve tires (2) and electrical system (1). The EPA rates it 14–17 mpg combined.

Check a VINAdd to my garage
Combined MPG
14–17mpg
EPA · 6 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
2campaigns
Latest May 2006
Owner complaints
9
Top: tires
Fuel cost / yr
$3,650est.
EPA estimate, best version
01 —Recalls

Safety recalls

2 NHTSA campaigns · applies to some vehicles, check your VIN

Fuel system, gasoline

Free remedy

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Fuel system, gasolineReported May 19, 2006NHTSA 06E043000

Exterior lighting

Free remedy

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Exterior lightingReported Mar 23, 2006NHTSA 06E026000
Data from NHTSA Recalls API · synced Nov 9, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

9 complaints filed with NHTSA · Mar 2006 – Feb 2013
  1. Tires2
  2. Electrical system1
  3. Fuel system, gasoline1
  4. Visibility1
  5. Structure1
  6. Service brakes, hydraulic1
  7. Equipment1
  8. Seats1
  9. Air bags1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Astro model year we’ve synced.

View as table
Model yearNHTSA complaints
1996272
1997366
1998259
1999140
2000186
200196
200282
200389
200414
20059
Crashes reported
1
Fires reported
0
Injuries reported
0
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 9, 2026NHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Tires

2 reports
“TL*THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT STATED THAT WHEN HE PURCHASED THE PREOWNED VEHICLE, THE DEALER REPLACED ALL OF THE TIRES. THE SIDEWALL ON ALL FOUR ADVANTA SUV SPECTRA, SIZE P215-70R-16 TIRES WERE CRACKED. THE TIRES HAD LESS THAN 21,000 MILES ON THEM WHEN THE FAILURE WAS DISCOVERED. THE TIRES WERE REPLACED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 91,500. UPDATED 12/02/10 *BF THE CONSUMER STATED HE HAS THE INVOICE FOR THE NEW TIRES. UPDATED 12/07/10”
Owner complaint to NHTSAFiled Aug 11, 2010TiresODI 10348680

Electrical system

1 report
“TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND WAS TOLD THE WIRING HARNESS WAS INSTALLED INCORRECTLY. THE WIRING HARNESS WAS CONNECTED TO THE EXHAUST AND THAT SHORTED OUT THE ALTERNATOR AND THE STARTER. THE FAILURE MILEAGE WAS AND CURRENT MILEAGES WERE 24,500.”
Owner complaint to NHTSAFiled Feb 27, 2013Electrical systemODI 10500609

Fuel system, gasoline

1 report
“TL* THE CONTACT OWNS A 2005 CHEVROLET ASTRO. THE CONTACT WAS TRAVELING 20 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 84,000.”
Owner complaint to NHTSAFiled Sep 13, 2010Fuel system, gasolineODI 10355388
Send a problem to a mechanic on findmechanic.ai
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026
04 —Key specs

Engines, transmissions & drive

6 versions rated by the EPA
EPA class
Vans, Cargo Type, Vans, Passenger Type
Engines
4.3L 6-cyl
Transmissions
Automatic 4-spd
Drive
Rear-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 9, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Astro 2WD (cargo)
Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive
152017$3,650523
Astro 2WD (cargo) Conversion
Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive
141916$3,900555
Astro 2WD (passenger)
Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive
142016$3,900555
Astro AWD (cargo)
Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive
141815$4,150592
Astro AWD (cargo) Conversion
Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive
121614$4,450635
Astro AWD (passenger)
Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive
121614$4,450635
Estimate your fuel costCost of ownership
Data from EPA fueleconomy.gov · synced Nov 9, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2005 Chevrolet Astro as of Nov 9, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 9, 2026Vehicle 1467
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2005 Astro questions

How many recalls does the 2005 Chevrolet Astro have?

2 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2005 Chevrolet Astro problems?

Owners filed 9 complaints with NHTSA. The most-cited components are tires (2), electrical system (1), fuel system, gasoline (1). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2005 Chevrolet Astro get?

The EPA rates the 2005 Chevrolet Astro at 14–17 mpg combined, depending on engine and drivetrain (6 versions rated).

Data from NHTSA & EPA · synced Nov 9, 2026