Research

2004 Chevrolet S-ClassRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 21 owner complaints for the 2004 Chevrolet S-Class. Most complaints involve service brakes, hydraulic (4) and air bags (3).

Combined MPG
—
No EPA rating found
NHTSA overall
—
Not rated by NCAP
Safety recalls
3campaigns
Latest May 2009
Owner complaints
21
Top: service brakes, hydraulic
Fuel cost / yr
—
No EPA estimate
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Exterior lighting: headlights

Free remedy

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Exterior lightingReported May 11, 2009NHTSA 09E025000

Exterior lighting

Free remedy

CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Exterior lightingReported Jul 17, 2006NHTSA 06E065000

Equipment: labels

Free remedy

CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION."

EquipmentReported Mar 18, 2004NHTSA 04V132000
Data from NHTSA Recalls API · synced Nov 12, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

21 complaints filed with NHTSA · Oct 2003 – Dec 2020
  1. Service brakes, hydraulic4
  2. Air bags3
  3. Structure3
  4. Electrical system3
  5. Visibility3
  6. Steering2
  7. Suspension2
  8. Power train2
  9. Service brakes1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each S-Class model year we’ve synced.

Only one model year synced so far.

Crashes reported
1
Fires reported
1
Injuries reported
1
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 12, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes, hydraulic

4 reports
“TL*THE CONTACT OWNS A 2004 CHEVROLET S10. WHILE DRIVING 30 MPH, THE CONTACT NOTICED THAT THE VEHICLE WAS PULLING TO THE RIGHT. THE VEHICLE WAS INSPECTED BY A TECHNICIAN WHO WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE CONTACT MADE MULTIPLE REPAIRS TO THE VEHICLE INCLUDING A FRONT END ALIGNMENT, NEW BRAKES PADS FOR ALL FOUR WHEELS, THE MASTER CYLINDER, AND ALL FOUR TIRES. HOWEVER, THE FAILURE STILL PERSISTS. UPON FURTHER RESEARCH, THE CONTACT WAS ABLE TO DETERMINE THAT THE BRAKE LINES WERE FAILING AND CAUSED THE VEHICLE TO PULL TO THE RIGHT. THE VEHICLE WAS INSPECTED BY A TECHNICIAN WHO REPLACED THE BRAKE LINES AT THE COST OF $150. THE CONTACT IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 62,500 AND CURRENT MILEAGE WAS 63,000.”
Owner complaint to NHTSAFiled May 27, 2009Service brakes, hydraulicODI 10270090

Air bags

3 reports1 crash
“THE SERVICE AIR BAGS IS STUCK ON ALSO THE SERVICE BRAKE SYSTEM WONT GO OFF.”
Owner complaint to NHTSAFiled Dec 29, 2020Steering, Air bags, Service brakesODI 11385492

Structure

3 reports
“TL* THE CONTACT OWNS A 2004 CHEVROLET S10. THE CONTACT STATED THAT THE LIFT GATE COLLAPSED ABNORMALLY. THE CONTACT STATED THAT THE CABLES WERE FRACTURED AND CAUSED THE LIFT GATE TO STRIKE THE BUMPERS. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND CONFIRMED THAT THERE WERE NO RECALLS FOR THE VEHICLE. THE FAILURE MILEAGE WAS 75,000.”
Owner complaint to NHTSAFiled Nov 20, 2012StructureODI 10485304
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 12, 2026
04 —Safety

NHTSA 5-Star Safety Ratings

New Car Assessment Program
NHTSA has not published 5-Star Safety Ratings for the 2004 Chevrolet S-Class as of Nov 12, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 12, 2026
05 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
07 —FAQ

2004 S-Class questions

How many recalls does the 2004 Chevrolet S-Class have?

3 safety recalls as of Nov 12, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Chevrolet S-Class problems?

Owners filed 21 complaints with NHTSA. The most-cited components are service brakes, hydraulic (4), air bags (3), structure (3). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

Data from NHTSA & EPA · synced Nov 12, 2026