Problems · NHTSA complaints
2005 GMC Envoy problems
Owners filed 624 complaints about the 2005 GMC Envoy with NHTSA between Jan 2005 and Jan 2026. The most-cited component is electrical system (225).
Complaints
624
Filed with NHTSA
Crashes
28
Reported by owners
Fires
14
Reported by owners
Injuries
37
People reported injured
Deaths
2
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Electrical system225
- Fuel system, gasoline214
- Fuel system, other53
- Exterior lighting48
- Engine and engine cooling38
- Fuel/propulsion system36
- Air bags33
- Vehicle speed control23
- Structure22
- Visibility21
- Power train19
- Engine18
- Steering15
- Equipment15
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Oct 30, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
21
18
23
24
47
86
179
50
39
38
35
14
14
8
8
5
3
5
2
3
1
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2005 | 21 |
| 2006 | 18 |
| 2007 | 23 |
| 2008 | 24 |
| 2009 | 47 |
| 2010 | 86 |
| 2011 | 179 |
| 2012 | 50 |
| 2013 | 39 |
| 2014 | 38 |
| 2015 | 35 |
| 2016 | 14 |
| 2017 | 14 |
| 2018 | 8 |
| 2019 | 8 |
| 2020 | 5 |
| 2021 | 3 |
| 2022 | 5 |
| 2023 | 2 |
| 2024 | 3 |
| 2025 | 1 |
| 2026 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Electrical system
225 reports2 crashes11 fires
“1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all the antifreeze pouring out. 2) December 2026 had to replace the front tires as they were stripped to the threads from rubbing against the fender wells. 3) January 2026 Wouldn’t start, wouldn’t turn over or anything. Had the ignition replaced. Ran fine for one week. 4) Currently won’t start. Broke down.”
Fuel system, gasoline
214 reports2 crashes1 fire
“FUEL SENSORS AFFECTING PROPER READ OUT ON FUEL GAUGE. WINDOW AN DOOR LOCK SWITCHES ON DRIVER SIDE DOOR DOES NOT WORK PROPERLY. WORKS WHEN IT WANTS TO. CLIPS ON HEADLIGHT AN GRILL ASSEMBLY CONSTANTLY COMING LOOSE.I HAVE CONTACTED GM. ABOUT WRONG FUEL READINGS THEY TOLD ME THE PROBLEM IS FUEL SENSORS IN THE TANK BUT WILL NOT PAY FOR REPAIRS DUE TO CLOSED RECALL. THIS PROBLEM HAS RESULTED IN RUNNING OUT OF FUEL MULTIPLE TIMES. EVEN THOUGH THIS PROBLEM AND OTHER PROBLEMS HAS JUST RECENTLY STARTED.THE COST IS OVER 600.00 DOLLARS THAT I SHOULD NOT HAVE TO PAY..... *TR”
Fuel system, other
53 reports
“SINCE FEBRUARY 2011 FUEL SENSOR PROBLEMS INACCURATE READING FUEL GAUGE DISPLAYS FULL THEN EMPTY INDICATOR LIGHT TURNS ON THEN OFF, DRIVING ON THE 10 FREEWAY EAST WITH GRANDCHILDREN ABOARD VERY CLOSE TO ACCIDENT HAD TO IMMEDIATELY PULL OFF TO SIDE NO FUEL IN TANK. REPORTED PROBLEM TO MARK CHRISTOPHER AUTO CENTER ONTARIO CALF. REPLACE FUEL SENSOR ALSO RECOMMEND FUEL PUMP MODULE REPLACE AT THE SAME TIME SINCE FUEL TANK WAS OFF VEHICLE ESTIMATE FOR SERVICE $324.88 TAX INCLUDED TO REPLACE FUEL PUMP MODULE PARTS AND LABOR $800.00. VERY COSTLY SINCE ON SET INCOME JUST SERVICE ENVOY REPLACE FUEL SENSOR TOTAL AMOUNT DUE $740.34. RECEIVED LETTER FROM GENERAL MOTORS 8/9/2011 REIMBURSING CHARGES OF 50% ONLY FOR FUEL SENSOR CHARGES PAID. YEAR TO DATE CONTINUAL PROBLEMS WITH FUEL GAUGE READING, RETURNED TO DEALERSHIP ON FEBRUARY 10, 2011 DID EXPLAIN FUEL GAGE READING WERE INACCURATE, SERVICE TECHNICIAN PLACED ON SCOPE & SCANNED FOR MALFUNCTIONS STATED NO PROBLEMS FOUND. PERSONALLY UPSET FOR THE AMOUNT PAID THINKING GM ONLY CARES ABOUT LABOR CHARGES AND PRICE ON PARTS CONTRIBUTES TO THEIR PROFIT NO LOSSES. CUSTOMER SERVICE IS NO LONGER THEIR PRIORITY.TODAY SPEEDOMETER…”
Exterior lighting
48 reports1 related recall
“ABOUT 4 YEARS I NOTICED MY LOW BEAM HEADLIGHTS SOMETIMES WOULD NOT WORK AT NIGHT, FORCING ME TO DRIVE WITH MY HIGH BEAMS ON, BLINDING OTHER MOTORISTS. THIS WAS REPORTED TO THE DEALER'S SERVICE MANAGER AND HE SAID IT MAY COST $500 TO DETERMINE THE CAUSE. I COULD NOT AFFORD THIS EXPENDITURE. I TRY TO AVOID DRIVING AT NIGHT AND ONLY RECENTLY I HAD TO DRIVE AT NIGHT AND AGAIN MY LOW BEAMS WOULD NOT WORK, FORCING ME TO AGAIN DRIVE WITH MY HIGH BEAMS ON. MY FIANC DID A GOOGLE SEARCH AND LEARNED THIS IS A COMMON PROBLEM WITH THIS FUSE/RELAY. WE LEARNED WE COULD PULL OUT THE HIGH BEAM FUSE/RELAY WHICH IS IDENTICAL TO THE LOW BEAM AND SWITCH THEM. UPON DOING SO, THE LOW BEAMS ONCE AGAIN WORKED.”
Engine and engine cooling
38 reports1 crash1 fire
“WHEN BACKING THE VEHICLE TO LEAVE A LOCAL RESTAURANT, DRIVER STRUCK VEHICLE BEHIND HER. THIS HAPPENED SO QUICKLY THAT IT WAS UNKNOWN TO THE DRIVER HOW THE VEHICLE TRAVELED SO QUICKLY THAT DRIVER HAD NOT EVEN HAD A CHANCE TO TURN THE STEERING WHEEL TO AVOID STRIKING THE OTHER VEHICLE. DRIVER PLACED VEHICLE IN DRIVE TO PULL OVER TO ASSESS THE DAMAGE. WHEN PLACED INTO DRIVE, THE VEHICLE LURCHED FORWARD AND CONTINUED TO ACCELERATE DESPITE THE BRAKES BEING APPLIED. THE VEHICLE STRUCK A BRICK RESTAURANT. DAMAGE WAS ALSO DONE TO THE INTERIOR BATHROOM OF THE FACILITY AND THE BUSINESS HAD TO CLOSE TO ASSURE SAFETY OF IT'S STAFF/CUSTOMERS. WITNESS STATES THE VEHICLE WAS OBVIOUSLY LURCHING AND APPEARED TO HAVE A MECHANICAL PROBLEM. THE DRIVER'S FOOT BOUNCED OFF OF THE BRAKE PEDAL ON IMPACT LODGING IT UNDERNEATH THE BRAKE PEDAL. IT WAS ALSO NOTED THAT NEITHER FRONT AIRBAGS DID DEPLOY. DRIVER DID NOT SEEK MEDICAL ATTENTION HOWEVER DRIVER'S FOOT WAS BADLY BRUISED.”
Fuel/propulsion system
36 reports2 crashes2 fires
“FUEL LEAKED EVERYWHERE HAD TO REPLACE THE FUEL PIPE, HOSE AND MORE PIPES. REPRESENTATIVES AT GMC ADVICED ME THAT OTHER VEHICLES WITH THE SAME TANK HAS RECALLS AND MY VEHICLE SHOULD BE PART OF THE RECALL! I CALLED GMC MULTIPLE TIMES AND THEY OPENED AND CLOSED THE CASE WITHOUT ANY INVESTIGATION AS THEY PROMISED! I PAID $991.55 FOR SOMETHING THAT SHOULD HAVE BEEN COVERED IN A RECALL. I BELIEVE IT IS RECALL ID 12V459000 JUST BASED ON MY INTERNET SEARCHES. GMC IS DENYING ME AN INVESTIGATION! PLEASE HELP ME ONE CASE # OPENED WITH GMC WAS [XXX] I DON'T KNOW WHERE I CAN GET MY $991.55 BACK AND GMC KEEPS BRUSHING ME OFF AND DISMISSING ME. IT IS TERRIBLE! *TT”
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 30, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.