Research · Sport Utility Vehicle - 4WD

2002 Mitsubishi MonteroRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 174 owner complaints for the 2002 Mitsubishi Montero. Most complaints involve service brakes, hydraulic (55) and service brakes (25). The EPA rates it 14–15 mpg combined.

Combined MPG
14–15mpg
EPA · 2 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
3campaigns
Latest Sep 2004
Owner complaints
174
Top: service brakes, hydraulic
Fuel cost / yr
$5,000est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Equipment: labels

Free remedy

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE BILINGUAL ENGLISH/SPANISH REMOVABLE AIR BAG WARNING LABELS AFFIXED TO THE DASH AND TO THE SUNVISOR DO NOT MEET THE SIZE REQUIREMENTS OF THE STANDARD.

EquipmentReported Sep 1, 2004NHTSA 04V428000

Fuel system

Free remedy

ON CERTAIN SPORT UTILITY VEHICLES, WHEN THE FUEL TANK IS FULL AND THE VEHICLE IS PARKED FACING FORWARD ON AN UPWARD SLOPE, THE FUEL TANK LEVELING VALVE MAY NOT MAINTAIN PROPER SEALING IN THE EVENT THE FUEL EXPANDS FROM A RISE IN THE AMBIENT TEMPERATURE.

Fuel system, gasolineReported Jul 6, 2004NHTSA 04V319000

Service brakes

Free remedy

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE ACCUMULATOR THAT IS INSTALLED ON THE HYDRAULIC BRAKE BOOSTER MAY HAVE BEEN IMPROPERLY MANUFACTURED. OVER A PERIOD OF TIME, THIS COULD RESULT IN LEAKAGE OF THE PRESSURIZED NITROGEN GAS FROM INSIDE THE ACCUMULATOR.

Service brakes, hydraulicReported Aug 3, 2001NHTSA 01V254001
Data from NHTSA Recalls API · synced Nov 12, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

174 complaints filed with NHTSA · Apr 2002 – Apr 2024
  1. Service brakes, hydraulic55
  2. Service brakes25
  3. Air bags19
  4. Engine and engine cooling17
  5. Electrical system14
  6. Structure11
  7. Power train10
  8. Steering6
  9. Fuel/propulsion system5

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Montero model year we’ve synced.

View as table
Model yearNHTSA complaints
199627
199797
199874
199940
200050
2002174
20045
20051
20064
Crashes reported
24
Fires reported
1
Injuries reported
22
Deaths reported
2
Data from NHTSA Complaints API · synced Nov 12, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes, hydraulic

55 reports4 crashes
“TL* THE CONTACT OWNS A 2002 MITSUBISHI MONTERO. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE PEDAL WAS ENGAGED AND THE VEHICLE FAILED TO SLOW DOWN. THE CONTACT WAS ABLE TO STOP THE VEHICLE BY APPLYING FORCE TO THE BRAKES, SHIFTING INTO NEUTRAL, AND APPLYING THE EMERGENCY BRAKE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHO INFORMED THAT THE BRAKE BOOSTER WOULD NEED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THERE WAS A RECALL ASSOCIATED WITH A NHSTA CAMPAIGN ID NUMBER 01V254001 (SERVICE BRAKES, HYDRAULIC); HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 105,451....UPDATED 07-10-13 *BF THE CONSUMER STATED THE BRAKES LOCKED UP, BECAUSE THERE WAS NO FLUID GOING TO THE BRAKES. THE REPAIR SHOP INFORMED THE CONSUMER, THE ABS BOOSTER AND HYDRAULIC PUMP NEEDED TO BE REPLACED. UPDATED 07/16/13”
Owner complaint to NHTSAFiled May 24, 2013Service brakes, hydraulicODI 10513370

Service brakes

25 reports2 crashes1 fire
“A/L BRAKE LIGHT GOES OFF EVERYTIME BRAKE PEDALS IS APPLIED ACCOMPANIED WITH AN ABNORMAL NOISE FROM THE DASH. THERE IS A NHTSA CAMPAIGN #01V254002 ABOUT A BRAKE BOOSTER ACCUMULATOR DEFECT. I TOOK IT TO THE DEALER FOR POSSIBLE RECALL FIX BUT GOT DENIED SINCE ITS NOT PART OF THEIR RECALL CAMPAIGN. SHOULDNT THIS BE PART OF A RECALL CAMPAIGN SINCE ITS A SAFETY ISSUE? DO I NEED TO WAIT UNTIL THE BRAKES FAIL AND GET INTO AN ACCIDENT?”
Owner complaint to NHTSAFiled Jun 29, 2018Service brakesODI 11104697

Air bags

19 reports14 crashes
“My horn goes off when I turn the steering wheel or hit bumps when driving and when parked and turned off, if its close to freezing it will go off constantly early in the morning before dawn and I have to disconnect the battery or pull the fuse for the horn under the hood fuse panel to stop it. I can't drive it with a horn fuse in and have tried replacing the steering wheel airbag and it still has the same problem. My neighbor had the same issue on his 04 Jeep and his car was fixed with an airbag actuator recall. No warning lights ever come on. Only my mechanic has looked at the vehicle.”
Owner complaint to NHTSAFiled Apr 16, 2024Air bagsODI 11583242
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 12, 2026
04 —Key specs

Engines, transmissions & drive

2 versions rated by the EPA
EPA class
Sport Utility Vehicle - 4WD
Engines
3.5L 6-cyl
Transmissions
Automatic 4-spd · Automatic (S5)
Drive
4-Wheel or All-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 12, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Montero
Auto 4-spd, 6 cyl, 3.5 L · 4-Wheel or All-Wheel Drive
141715$5,000592
Montero
Auto (S5), 6 cyl, 3.5 L · 4-Wheel or All-Wheel Drive
131714$5,350635
  • Montero
    Auto 4-spd, 6 cyl, 3.5 L
    14 city · 17 hwy · $5,000/yr
    15
    mpg comb.
  • Montero
    Auto (S5), 6 cyl, 3.5 L
    13 city · 17 hwy · $5,350/yr
    14
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 12, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2002 Mitsubishi Montero as of Nov 12, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 12, 2026Vehicle 4404
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2002 Montero questions

How many recalls does the 2002 Mitsubishi Montero have?

3 safety recalls as of Nov 12, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2002 Mitsubishi Montero problems?

Owners filed 174 complaints with NHTSA. The most-cited components are service brakes, hydraulic (55), service brakes (25), air bags (19). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2002 Mitsubishi Montero get?

The EPA rates the 2002 Mitsubishi Montero at 14–15 mpg combined, depending on engine and drivetrain (2 versions rated).

Data from NHTSA & EPA · synced Nov 12, 2026