Research · Sport Utility Vehicle - 4WD

2004 Mitsubishi MonteroRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 5 owner complaints for the 2004 Mitsubishi Montero. Most complaints involve service brakes (2) and service brakes, hydraulic (2). The EPA rates it 15 mpg combined.

Combined MPG
15mpg
EPA · 1 version
NHTSA overall
—
Not rated by NCAP
Safety recalls
3campaigns
Latest Sep 2004
Owner complaints
5
Top: service brakes
Fuel cost / yr
$5,300est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Equipment: labels

Free remedy

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE BILINGUAL ENGLISH/SPANISH REMOVABLE AIR BAG WARNING LABELS AFFIXED TO THE DASH AND TO THE SUNVISOR DO NOT MEET THE SIZE REQUIREMENTS OF THE STANDARD.

EquipmentReported Sep 1, 2004NHTSA 04V428000

Fuel system

Free remedy

ON CERTAIN SPORT UTILITY VEHICLES, WHEN THE FUEL TANK IS FULL AND THE VEHICLE IS PARKED FACING FORWARD ON AN UPWARD SLOPE, THE FUEL TANK LEVELING VALVE MAY NOT MAINTAIN PROPER SEALING IN THE EVENT THE FUEL EXPANDS FROM A RISE IN THE AMBIENT TEMPERATURE.

Fuel system, gasolineReported Jul 6, 2004NHTSA 04V319000

Equipment: labels

Free remedy

ON CERTAIN SPORT UTILITY VEHICLES, THE VEHICLE CAPACITY WEIGHTS AS STATED ON THE TIRE AND LOADING INFORMATION LABEL ARE IN ERROR.

EquipmentReported Feb 20, 2004NHTSA 04V095000
Data from NHTSA Recalls API · synced Oct 30, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

5 complaints filed with NHTSA · Sep 2005 – Jun 2022
  1. Service brakes2
  2. Service brakes, hydraulic2
  3. Steering1
  4. Other / unknown1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Montero model year we’ve synced.

View as table
Model yearNHTSA complaints
199627
199797
199874
199940
200050
2002174
20045
20051
20064
Crashes reported
0
Fires reported
0
Injuries reported
0
Deaths reported
0
Data from NHTSA Complaints API · synced Oct 30, 2026NHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes

2 reports
“2004 Mitsubishi Montero Limited: Hydraulic Brake Booster is malfunctioning, making a ("gobble-gobble", squirrel-like chirping sound) almost every time the brake pedal is pressed. Hwy driving, without the use of brakes, the frequent "chirping" sounds still occur. Under medium to heavy braking, the vehicle shudders and shakes. This specific sound is made in all gear selections and even when the car's battery is on/engine off. Upon inspection of the hydraulic brake booster under the hood, the unit shakes when the chirp sound is made. Duration of the sound lasts around one second and it happens frequently (5-10 times per minute).”
Owner complaint to NHTSAFiled Jun 23, 2022Steering, Service brakesODI 11470732

Service brakes, hydraulic

2 reports
“TL*THE CONTACT OWNS A 2004 MITSUBISHI MONTERO. THE CONTACT STATED THAT THE INSTRUMENT PANEL BRAKE LIGHTS ILLUMINATED. IN ADDITION, THERE WAS A COMPLETE LOSS OF BRAKE POWER. THE CONTACT STATED THAT HE WOULD HAVE TO PUMP THE BRAKE PEDAL. THE DEALER STATED THAT THE DIAGNOSES PULLED APPROXIMATELY 20 DIFFERENT CODES. AS OF OCTOBER 9, 2007, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE CURRENT AND FAILURE MILEAGE WERE 125,000.”
Owner complaint to NHTSAFiled Oct 9, 2007Service brakes, hydraulicODI 10205257

Steering

1 report
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 30, 2026
04 —Key specs

Engines, transmissions & drive

1 version rated by the EPA
EPA class
Sport Utility Vehicle - 4WD
Engines
3.8L 6-cyl
Transmissions
Automatic (S5)
Drive
Rear-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Oct 30, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Montero
Auto (S5), 6 cyl, 3.8 L · Rear-Wheel Drive
131815$5,300592
  • Montero
    Auto (S5), 6 cyl, 3.8 L
    13 city · 18 hwy · $5,300/yr
    15
    mpg comb.
Data from EPA fueleconomy.gov · synced Oct 30, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2004 Mitsubishi Montero as of Oct 30, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Oct 30, 2026Vehicle 1229
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2004 Montero questions

How many recalls does the 2004 Mitsubishi Montero have?

3 safety recalls as of Oct 30, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Mitsubishi Montero problems?

Owners filed 5 complaints with NHTSA. The most-cited components are service brakes (2), service brakes, hydraulic (2), steering (1). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2004 Mitsubishi Montero get?

The EPA rates the 2004 Mitsubishi Montero at 15 mpg combined, depending on engine and drivetrain (1 version rated).

Data from NHTSA & EPA · synced Oct 30, 2026