Research · Minivan - 2WD

2006 Saturn RelayRecalls, problems, MPG & safety

NHTSA lists 2 safety recalls and 19 owner complaints for the 2006 Saturn Relay. Most complaints involve power train (4) and service brakes, hydraulic (3). The EPA rates it 17–19 mpg combined.

Combined MPG
17–19mpg
EPA · 3 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
2campaigns
Latest Feb 2009
Owner complaints
19
Top: power train
Fuel cost / yr
$3,300est.
EPA estimate, best version
01 —Recalls

Safety recalls

2 NHTSA campaigns · applies to some vehicles, check your VIN

Steering

Free remedy

DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN THE STEERING KNUCKLE BREAKING IN THE HUB AREA.

SteeringReported Feb 17, 2009NHTSA 09E005000

Equipment: labels

Free remedy

CERTAIN TRUCKS AND SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SHIPPED WITH TIRE AND LOADING INFORMATION LABELS LISTING AN INACCCURATE VEHICLE CAPACITY WEIGHT.

EquipmentReported Dec 7, 2005NHTSA 05V552000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

19 complaints filed with NHTSA · Jul 2006 – Oct 2017
  1. Power train4
  2. Service brakes, hydraulic3
  3. Latches/locks/linkages3
  4. Structure3
  5. Fuel system, gasoline3
  6. Electrical system2
  7. Electronic stability control (esc)2
  8. Air bags2
  9. Steering2

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Relay model year we’ve synced.

View as table
Model yearNHTSA complaints
200591
200619
200712
Crashes reported
2
Fires reported
0
Injuries reported
2
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Power train

4 reports
“ATTEMPTED LOW/MODERATE ACCELERATION FROM STOP; TRANSMISSION SEEMED TO SLIP WITH ENGINE RPM INCREASING BUT NO TRANSFER OF POWER BEYOND ABOUT INITIAL HALF-FOOT OF FORWARD MOTION, THEN HARD SHIFTED INTO GEAR (LURCHED THE VEHICLE) AND ACCELERATED RAPIDLY. THIS EVENT WAS INITIALLY INTERMITTENT AND NOT ABLE TO BE REPRODUCED BY MECHANIC. IT HAS NOW BECOME FREQUENT AND AFFECTS SHIFTING AT HIGHWAY SPEEDS AS WELL AS FROM STOP, MAKING CONTROL OF ACCELERATION UNPREDICTABLE IS HARD SHIFTING THROUGH MOST GEARS WHEN THIS IS OCCURRING, ALTHOUGH AT OTHER TIMES IT SHIFTS VERY SMOOTHLY THROUGHOUT, MAKING IT MORE DIFFICULT TO REPRODUCE FOR MECHANIC. *TR”
Owner complaint to NHTSAFiled Mar 12, 2014Power trainODI 10568789

Service brakes, hydraulic

3 reports
“I STARTED GETTING "SERVICE TRACTION CONTROL SYSTEM" WARNING MESSAGE AND LIGHT WITH "SERVICE ABS SYSTEM" WARNING MESSAGE AND LIGHT AND "SERVICE STABILITY SYSTEM". ALL ARE ALWAYS AT THE SAME TIME. SHUTTING OFF THE ENGINE AND RESTARTING (PER OWNERS MANUAL) TEMPORARILY CAUSES THE LIGHTS AND MESSAGES TO TURN OFF, BUT THEY ALWAYS RETURN LATER. THIS PROBLEM IS WELL DOCUMENTED IN SATURN FORUMS AND IS HAPPENING WITH MANY, MANY OWNERS. *TR”
Owner complaint to NHTSAFiled Oct 24, 2011Service brakes, hydraulic, Electronic stability control (esc)ODI 10432537

Latches/locks/linkages

3 reports
“TL* THE CONTACT OWNS A 2006 SATURN RELAY. THE CONTACT STATED THAT BOTH THE DRIVER AND PASSENGER SIDE AUTOMATIC SLIDING DOORS WOULD NOT SHUT. WHEN ACTIVATED, THE DOOR WOULD START TO CLOSE BUT WOULD NOT LATCH AND THEN WOULD REOPEN. THE CONTACT STATED IT TAKES A COUPLE OF HOURS AND ATTEMPTS BEFORE THE DOOR WOULD CLOSE. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS WERE UNABLE TO DUPLICATE THE FAILURE. THE TECHNICIANS PERFORMED ADJUSTMENTS TO THE DOOR BUT THE FAILURE PERSISTED. THE VEHICLE WAS NOT FURTHER REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000.”
Owner complaint to NHTSAFiled May 10, 2011Latches/locks/linkagesODI 10399904
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

3 versions rated by the EPA
EPA class
Minivan - 2WD, Minivan - 4WD
Engines
3.5L 6-cyl · 3.9L 6-cyl
Transmissions
Automatic 4-spd
Drive
Front-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Relay FWD
Auto 4-spd, 6 cyl, 3.5 L · Front-Wheel Drive
162319$3,300468
Relay FWD
Auto 4-spd, 6 cyl, 3.9 L · Front-Wheel Drive
162319$3,300468
Relay AWD
Auto 4-spd, 6 cyl, 3.5 L · 4-Wheel or All-Wheel Drive
152117$3,650523
  • Relay FWD
    Auto 4-spd, 6 cyl, 3.5 L
    16 city · 23 hwy · $3,300/yr
    19
    mpg comb.
  • Relay FWD
    Auto 4-spd, 6 cyl, 3.9 L
    16 city · 23 hwy · $3,300/yr
    19
    mpg comb.
  • Relay AWD
    Auto 4-spd, 6 cyl, 3.5 L
    15 city · 21 hwy · $3,650/yr
    17
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2006 Saturn Relay as of Nov 10, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 1784
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2006 Relay questions

How many recalls does the 2006 Saturn Relay have?

2 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2006 Saturn Relay problems?

Owners filed 19 complaints with NHTSA. The most-cited components are power train (4), service brakes, hydraulic (3), latches/locks/linkages (3). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2006 Saturn Relay get?

The EPA rates the 2006 Saturn Relay at 17–19 mpg combined, depending on engine and drivetrain (3 versions rated).

Data from NHTSA & EPA · synced Nov 10, 2026