NHTSA lists 3 safety recalls and 91 owner complaints for the 2005 Saturn Relay. Most complaints involve service brakes, hydraulic (26) and electrical system (24). The EPA rates it 17–18 mpg combined.
DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN THE STEERING KNUCKLE BREAKING IN THE HUB AREA.
CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.
ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
“12/19/2011 WIFE WAS DRIVING CAR ON 4 LANE HIGHWAY WHEN BRAKES ENGAGED FOR NO REASON. FOOT WAS NOT EVEN ON THE PEDAL. VAN LURCHED, TIRES SQUEALED, DRASTICALLY REDUCED SPEED DOWN TO 20 MPH, AND CAR PULLED TO THE RIGHT. SHE PULLED OFF ONTO SHOULDER OF ROAD. T/C LIGHT CAME ON. VAN DROVE NORMALLY AFTER THAT UNTIL 1/5/12 WHEN IT HAPPENED AGAIN. THIS TIME IT HAPPENED AT A LOWER SPEED, WHILE SLOWING TO TURN LEFT THROUGH AN INTERSECTION. MADE CAR SKID AND SHE ALMOST MISSED THE TURN. IT HAPPENED AGAIN ON 1/6/11 WHILE TURNING INTO A PARKING LOT. SAME SYMPTOMS, THIS TIME CAR PULLED TO LEFT. I INSPECTED VEHICLE TO FIND THAT RIGHT REAR BRAKE CALIPER WAS LEAKING BRAKE FLUID. THOUGHT THAT WOULD SOLVE PROBLEM, HOWEVER, IT WAS AN UNRELATED ISSUE. HAPPENED 5 TIMES ON 1/10/11, ONCE AGAIN ON 1/11/11 AT 60 MPH, AND ON 1/12/11 AT A LOWER SPEED. DIAGNOSIS BY A GM CERTIFIED MECHANIC DETERMINED THE PROBLEM TO BE THE EBCM. CURRENTLY THE FUSE HAS BEEN REMOVED FROM THE ABS AND ABS PUMP TO PREVENT THIS VERY DANGEROUS CONDITION FROM HAPPENING AGAIN. SWITCH IN CAR TO DEACTIVATE TRACTION CONTROL WAS NOT STOPPING IT FROM MALFUNCTIONING. MY WIFE AND KIDS USE THIS CAR, AND I WAS VERY WORRIED…”
“EXACT SAME ISSUE AS DESCRIBED IN APRIL 2014 GM RECALL 14063. SUDDEN LOSS OF ELECTRICAL POWER WHILE DRIVING CAUSING THE ENGINE TO SHUT OFF. UNPREDICTABLE VERY DANGEROUS. SEEMS TO BE THE IGNITION SWITCH. OTHER SATURNS ARE LISTED IN THE 2014 RECALL BUT MINE IS NOT. IT SHOULD BE LISTED.”
“ELECTRIC SLIDING DOOR WILL OPEN BY ITSELF ON MY 2005 SATURN RELAY. HAVE TO DISABLE DOOR TO BE SURE IT DOES NOT OPEN WHILE DRIVING, BUT WILL ENABLE ITSELF AND START OPENING BY ITSELF AGAIN. AS SATURN IS OUT OF BUSINESS, DO NOT KNOW WHERE TO TURN. *TR”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Relay FWD Auto 4-spd, 6 cyl, 3.5 L · Front-Wheel Drive | 16 | 23 | 18 | $3,450 | 494 |
| Relay AWD Auto 4-spd, 6 cyl, 3.5 L · 4-Wheel or All-Wheel Drive | 15 | 21 | 17 | $3,650 | 523 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
3 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 91 complaints with NHTSA. The most-cited components are service brakes, hydraulic (26), electrical system (24), structure (10). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2005 Saturn Relay at 17–18 mpg combined, depending on engine and drivetrain (2 versions rated).