Research · Minivan - 2WD

2009 Volkswagen RoutanRecalls, problems, MPG & safety

NHTSA lists 6 safety recalls and 294 owner complaints for the 2009 Volkswagen Routan. Most complaints involve electrical system (151) and engine (78). The EPA rates it 18–20 mpg combined.

Combined MPG
18–20mpg
EPA · 2 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
6campaigns
Latest Feb 2016
Owner complaints
294
Top: electrical system
Fuel cost / yr
$3,100est.
EPA estimate, best version
01 —Recalls

Safety recalls

6 NHTSA campaigns · applies to some vehicles, check your VIN

Air bags: sensor

Free remedy

Volkswagen Group of America, Inc. (VW) is recalling certain model year 2009 Volkswagen Routan vehicles manufactured February 7, 2008, to August 28, 2008. In the affected vehicles, the air bag control units may corrode and fail.

Air bagsReported Feb 11, 2016NHTSA 16V083000

Electrical system: switch

Free remedy

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2009 Routan vehicles manufactured June 25, 2008, to July 8, 2009, and 2010 Routan vehicles manufactured October 1, 2009, to August 11, 2010. This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. Road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Electrical systemReported Apr 1, 2015NHTSA 15V194000

Electrical system: ignition

Remedy pending

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2009 Routan vehicles. Road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Electrical systemReported Jul 1, 2014NHTSA 14V396000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

294 complaints filed with NHTSA · May 2009 – Aug 2026
  1. Electrical system151
  2. Engine78
  3. Service brakes38
  4. Steering34
  5. Power train20
  6. Structure18
  7. Service brakes, hydraulic15
  8. Electronic stability control (esc)12
  9. Wheels12

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Routan model year we’ve synced.

View as table
Model yearNHTSA complaints
2009294
2010240
2011175
201263
20137
20142
Crashes reported
6
Fires reported
3
Injuries reported
12
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Electrical system

151 reports3 fires
“The contact owns a 2009 Volkswagen Routan. The contact received notification for NHTSA Campaign Number: 15V194000 (Electrical System); however, the part to complete the recall repair was not available. The local dealer was contacted to schedule the recall repair, but the part remained unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not notified of the issue. The contact had not experienced a failure.”
Owner complaint to NHTSAFiled Aug 26, 2026Electrical systemODI 11759820

Engine

78 reports
“The contact owns a 2009 Volkswagen Routan. The contact stated while at a stoplight, the vehicle stalled. There was an abnormally high pitch noise detected. There were no warning lights illuminated. The vehicle was jump-started by the police and was restarted. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The vehicle was taken to an independent mechanic and the contact was informed that the starter needed to be replaced. The failure mileage was approximately 54,000.”
Owner complaint to NHTSAFiled Nov 17, 2021EngineODI 11440823

Service brakes

38 reports
“THANK GOD I WAS NOT GOING FAST. VEHICLE SHUT DOWN COMPLETELY WHILE DRIVING. WAS ABLE TO PUT IN PARK AND WAS ABLE TO START IT BACK UP. APPARENTLY, THE ROUTAN IS MANUFACTURED BY CRYSLER AND THIS ISSUE ALSO HAPPENS WITH THE 09 TOWN AND COUNTRIES AS WELL.”
Owner complaint to NHTSAFiled Apr 19, 2021Electrical system, Service brakes, EngineODI 11412826
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

2 versions rated by the EPA
EPA class
Minivan - 2WD
Engines
4.0L 6-cyl · 3.8L 6-cyl
Transmissions
Automatic 6-spd
Drive
Front-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Routan FWD
Auto 6-spd, 6 cyl, 4.0 L · Front-Wheel Drive
172520$3,100444
Routan FWD
Auto 6-spd, 6 cyl, 3.8 L · Front-Wheel Drive
162318$3,450494
  • Routan FWD
    Auto 6-spd, 6 cyl, 4.0 L
    17 city · 25 hwy · $3,100/yr
    20
    mpg comb.
  • Routan FWD
    Auto 6-spd, 6 cyl, 3.8 L
    16 city · 23 hwy · $3,450/yr
    18
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2009 Volkswagen Routan as of Nov 10, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 5311
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2009 Routan questions

How many recalls does the 2009 Volkswagen Routan have?

6 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2009 Volkswagen Routan problems?

Owners filed 294 complaints with NHTSA. The most-cited components are electrical system (151), engine (78), service brakes (38). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2009 Volkswagen Routan get?

The EPA rates the 2009 Volkswagen Routan at 18–20 mpg combined, depending on engine and drivetrain (2 versions rated).

Data from NHTSA & EPA · synced Nov 10, 2026