Fuel system
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak.
NHTSA lists 2 safety recalls and 75 owner complaints for the 2005 Volkswagen Touareg. Most complaints involve fuel/propulsion system (16) and electrical system (14). The EPA rates it 14–16 mpg combined.
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak.
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." ALL THREE REAR SEAT POSITIONS AND THE FRONT PASSENGER POSITION ARE EQUIPPED WITH SEAT BELT RETRACTORS THAT HAVE A LOCKING FEATURE WHICH CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) MODE TO AN AUTOMATIC LOCKING RETRACTOR (ALR) MODE FOR THE PURPOSES OF CHILD RESTRAINT INSTALLATION. THE BELT MAY DEACTIVATE THE ALR MODE WITH CERTAIN CHILD RESTRAINTS.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
“The issue explained in Recall Notice 20Ai has reappeared after being 'fixed'. Issue Summary: On certain vehicles, the fuel pump flange may develop fine cracks or fissures, which could result in a fuel leak. Leaking fuel, in the presence of an ignition source, could lead to a fire causing injury and/or damage to property. Date of Recall Repair: 02/25/2019 Date of noticed failure: 08/07/2023 It has not been communicated that this part will continue to be a hazard, and I have now discovered that even when noted that this recall action has been completed, my vehicle has gasoline leaking into the passenger compartment via the same avenue as Recall 20Ai notes. This is highly concerning as all impacted VW Touaregs that were 'recalled' may still be at risk of vehicle fire or ignition.”
“My OBD port cannot be read. It will not communicate, or I cannot communicate with the vehicle using any OBD reading software. Myself or my mechanic. This is a major safety concern due to several reasons. Most importantly, I'm being told that it can affect, or it's probably caused by, electrical problems that are well known on this particular model and year for this maker. Something's wrong with it, where it's either being shorted somewhere, or for whatever reason, because it's not communicating. It's caused the vehicle to shut off randomly, sometimes it will allow you to restart, and then sometimes it will not. And this is a cause of concern if and when I drive on the highway.”
“Due to a leak in either the sunroof or the windshield water continuously drips down every time it rains onto the floorboard of the driver side of this vehicle, creating a sopping wet floor board that has 2 inches of water, which in turn soaks the whole electrical system for this vehicle. I mean the water continuously drips from the time you purchase this vehicle until forever I guarantee that anybody who has a v8 version of the 2005 Volkswagen Touareg has a sopping wet driver, side floor board! The water never has a chance to dry, especially in colder climates Mine went into limp mode due to this electrical system, failing. VW MECHANICS told me I needed a whole new engine w! When I did my research and I found out that this is very common on this model, and if there are some wires that inevitably get corroded from all the water that ruins the electrical system underneath the driver side floor board, and therefore the wires become corroded and severed which creates a real problem for the electrical system to function”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Touareg Auto (S6), 6 cyl, 3.2 L · 4-Wheel or All-Wheel Drive | 14 | 19 | 16 | $5,000 | 555 |
| Touareg Auto (S6), 8 cyl, 4.2 L · 4-Wheel or All-Wheel Drive | 12 | 17 | 14 | $5,700 | 635 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
2 safety recalls as of Oct 30, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 75 complaints with NHTSA. The most-cited components are fuel/propulsion system (16), electrical system (14), power train (10). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2005 Volkswagen Touareg at 14–16 mpg combined, depending on engine and drivetrain (2 versions rated).