Research · Small Station Wagons

2002 Volvo V40Recalls, problems, MPG & safety

NHTSA lists 1 safety recall and 7 owner complaints for the 2002 Volvo V40. Most complaints involve service brakes, hydraulic (2) and seat belts (1). The EPA rates it 22 mpg combined.

Combined MPG
22mpg
EPA · 1 version
NHTSA overall
—
Not rated by NCAP
Safety recalls
1campaigns
Latest Aug 2003
Owner complaints
7
Top: service brakes, hydraulic
Fuel cost / yr
$3,500est.
EPA estimate, best version
01 —Recalls

Safety recalls

1 NHTSA campaign · applies to some vehicles, check your VIN

Equipment: labels

Free remedy

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

EquipmentReported Aug 1, 2003NHTSA 03V284000
Data from NHTSA Recalls API · synced Nov 11, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

7 complaints filed with NHTSA · Mar 2002 – Nov 2015
  1. Service brakes, hydraulic2
  2. Seat belts1
  3. Structure1
  4. Electrical system1
  5. Engine and engine cooling1
  6. Vehicle speed control1
  7. Seats1
  8. Other / unknown1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each V40 model year we’ve synced.

View as table
Model yearNHTSA complaints
200050
200111
20027
20035
20044
Crashes reported
0
Fires reported
0
Injuries reported
0
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 11, 2026NHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes, hydraulic

2 reports
“TL*THE CONTACT OWNS A USED 2002 VOLVO V40 WHICH WAS PURCHASED IN 2002. HE STATED THAT IN ORDER FOR THE VEHICLE TO STOP, HE HAD TO APPLY EXTREME FORCE TO THE BRAKE PEDAL. THE FAILURE WOULD OCCUR AT VARIOUS SPEEDS, INCLUDING 5 MPH. HE ALSO STATED THAT THE BRAKE PEDAL WOULD BE DEPRESSED TO THE FLOOR-BOARDS BEFORE THEY WOULD ACTIVATE. ALTHOUGH RECALL CAMPAIGN NUMBER 03V474000, SERVICE BRAKES, HYDRAULIC POWER ASSIST, VACUUM IS RELATED TO THE FAILURE AS A RESULT OF NHTSA ACTION NUMBER EA02026, HIS VIN WAS NOT INCLUDED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE HE WAS AWAITING REPAIRS, TO DATE. THE FAILURE AND CURRENT MILEAGES WERE UNDER 90,000.”
Owner complaint to NHTSAFiled Jan 19, 2010Service brakes, hydraulicODI 10300349

Seat belts

1 report
“THERE IS S RIP ON MY SEAT BELT THAT COULD RESULT TO AN INJURY OR DEATH. SEAT BELT COVER WAS THE THING THAT RIP THE SEAT BELT IT LOOKS LIKE A KNIFE CUTS THE BELT ON IT. THIS MIGHT JUST ME HAVING THIS PROBLEM PLS. CHECK THIS CONCERN... THANK'S”
Owner complaint to NHTSAFiled Nov 2, 2015Seat belts, Structure, Unknown or otherODI 10787715

Structure

1 report
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 11, 2026
04 —Key specs

Engines, transmissions & drive

1 version rated by the EPA
EPA class
Small Station Wagons
Engines
1.9L 4-cyl turbo
Transmissions
Automatic 5-spd
Drive
Front-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 11, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
V40
Auto 5-spd, 4 cyl, 1.9 L, Turbo · Front-Wheel Drive
192722$3,500404
  • V40
    Auto 5-spd, 4 cyl, 1.9 L, Turbo
    19 city · 27 hwy · $3,500/yr
    22
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 11, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2002 Volvo V40 as of Nov 11, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 11, 2026Vehicle 4667
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2002 V40 questions

How many recalls does the 2002 Volvo V40 have?

1 safety recall as of Nov 11, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2002 Volvo V40 problems?

Owners filed 7 complaints with NHTSA. The most-cited components are service brakes, hydraulic (2), seat belts (1), structure (1). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2002 Volvo V40 get?

The EPA rates the 2002 Volvo V40 at 22 mpg combined, depending on engine and drivetrain (1 version rated).

Data from NHTSA & EPA · synced Nov 11, 2026