Research · Small Sport Utility Vehicle 2WD

2016 Volvo XC60Recalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 39 owner complaints for the 2016 Volvo XC60. Most complaints involve engine (16) and seat belts (6). The EPA rates it 20–26 mpg combined, and NHTSA gives it 5 stars overall.

Combined MPG
20–26mpg
EPA · 5 versions
NHTSA overall
5of 5 stars
NCAP crash tests
Safety recalls
3campaigns
Latest Jun 2020
Owner complaints
39
Top: engine
Fuel cost / yr
$2,400est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Seat belts: front

Free remedy

Volvo Cars of N.A., LLC (Volvo) is recalling certain 2008-2016 V70 and XC70, 2007-2016 S80, 2011-2018 S60 and V60, 2016-2018 S60 Cross Country, 2014-2020 S60L, 2009-2015 S80L, 2009-2016 XC60 and 2015-2018 V60 Cross Country vehicles. The flexible steel cable that connects the seat belt to the front outboard seating positions may fatigue over time, causing the seat belt to not secure the occupant in the event of a crash.

Seat beltsReported Jun 30, 2020NHTSA 20V378000

Seat belts: buckle assembly

Free remedy

Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate from the seat belt bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages" and number 209, "Seat Belt Assemblies."

Seat beltsReported Nov 2, 2016NHTSA 16V798000

Electrical system: fuses and circuit breakers

Free remedy

Volvo Cars of North America, LLC. (Volvo) is recalling certain model year 2016 Volvo S60, V60, V60CC, XC60, XC70, and S80 vehicles manufactured April 8, 2015 to August 19, 2015. In certain driving conditions when using the automatic engine stop/start function, the starter motor fuse may blow, preventing the car from restarting when necessary.

Electrical systemReported Sep 2, 2015NHTSA 15V555000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

39 complaints filed with NHTSA · Jun 2016 – Oct 2026
  1. Engine16
  2. Seat belts6
  3. Electrical system3
  4. Service brakes3
  5. Power train2
  6. Engine and engine cooling2
  7. Air bags2
  8. Exterior lighting2
  9. Fuel system, gasoline1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each XC60 model year we’ve synced.

View as table
Model yearNHTSA complaints
201056
201136
201246
201366
201416
201548
201639
201716
201836
201938
202022
202131
Crashes reported
2
Fires reported
1
Injuries reported
0
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Engine

16 reports
“Engine suffered severe mechanical damage/failure due to excessive oil consumption caused by defective factory piston rings (Volvo Quality Bulletin P10207). Vehicle exhibited heavy engine knocking and flashing warning lights during operation, creating a risk of sudden stall or complete power loss. Annapolis Volvo confirmed severe internal engine failure via dealer diagnostic invoice. Purchased vehicle only 10 months ago under 100k miles (currently 98k), long after Bulletin P10207's quiet expiration. Volvo never notified subsequent purchasers of this known defect, and front-line Consumer Care repeatedly issued automated denials without reviewing dealer diagnostic uploads or appeals. Annapolis Volvo quoted $14k–$17k for a used engine and ~$26k for a new engine—repair costs that exceed the entire purchase price and value of the vehicle, rendering an acknowledged, severe safety defect financially unresolvable. The video of the dealer diagnostic test that shows the catastrophic engine failure is directly related to this Quality Bulletin: [XXX]”
Owner complaint to NHTSAFiled Oct 27, 2026Power train, EngineODI 11774082

Seat belts

6 reports
“I just purchased 2016 VolvoXC60. Looked up ti see 3 recalls it has. I went to Volvo Dealership in Culver City where I was told recalls where taken care of years ago. No recalls exist today? This raises the question if indeed where preformed on my new vehicle and why I submitting my concern to you today. If you can provide me with any information regarding this issue, I would be very appreciated! [XXX]”
Owner complaint to NHTSAFiled Sep 4, 2025Seat belts, Unknown or otherODI 11685055

Electrical system

3 reports
“appears to be significant electrical issue or internal computer issue causing a safety issue”
Owner complaint to NHTSAFiled Oct 25, 2025Electrical system, Unknown or otherODI 11695533
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

5 versions rated by the EPA
EPA class
Small Sport Utility Vehicle 2WD, Small Sport Utility Vehicle 4WD
Engines
2.0L 4-cyl turbo · 2.0L 4-cyl turbo supercharged · 2.5L 5-cyl turbo · 3.0L 6-cyl turbo
Transmissions
Automatic (S8) · Automatic (S6)
Drive
Front-Wheel Drive · All-Wheel Drive
Fuel
Regular Gasoline · Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
XC60 FWD
Auto (S8), 4 cyl, 2.0 L, Turbo · Front-Wheel Drive
233026$2,400346
XC60 FWD
Auto (S8), 4 cyl, 2.0 L, Turbo, Sup Charg · Front-Wheel Drive
222924$3,200364
XC60 AWD
Auto (S8), 4 cyl, 2.0 L, Turbo, Sup Charg · All-Wheel Drive
192722$3,500400
XC60 AWD
Auto (S6), 5 cyl, 2.5 L, Turbo · All-Wheel Drive
192621$2,950409
XC60 AWD
Auto (S6), 6 cyl, 3.0 L, Turbo · All-Wheel Drive
172320$3,100445
  • XC60 FWD
    Auto (S8), 4 cyl, 2.0 L, Turbo
    23 city · 30 hwy · $2,400/yr
    26
    mpg comb.
  • XC60 FWD
    Auto (S8), 4 cyl, 2.0 L, Turbo, Sup Charg
    22 city · 29 hwy · $3,200/yr
    24
    mpg comb.
  • XC60 AWD
    Auto (S8), 4 cyl, 2.0 L, Turbo, Sup Charg
    19 city · 27 hwy · $3,500/yr
    22
    mpg comb.
  • XC60 AWD
    Auto (S6), 5 cyl, 2.5 L, Turbo
    19 city · 26 hwy · $2,950/yr
    21
    mpg comb.
  • XC60 AWD
    Auto (S6), 6 cyl, 3.0 L, Turbo
    17 city · 23 hwy · $3,100/yr
    20
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

2 tested variants
Overall rating
5/ 5
5 of 5
Volvo XC60 SUV FWD
Frontal crash
5 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
4 of 5
Rollover risk
17.6%
Overall
5 / 5
Volvo XC60 SUV AWD
Frontal crash
5 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
4 of 5
Rollover risk
17.6%
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 10070Vehicle 10069
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2016 XC60 questions

How many recalls does the 2016 Volvo XC60 have?

3 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2016 Volvo XC60 problems?

Owners filed 39 complaints with NHTSA. The most-cited components are engine (16), seat belts (6), electrical system (3). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2016 Volvo XC60 get?

The EPA rates the 2016 Volvo XC60 at 20–26 mpg combined, depending on engine and drivetrain (5 versions rated).

How safe is the 2016 Volvo XC60?

NHTSA's New Car Assessment Program gives the 2016 Volvo XC60 5 out of 5 stars overall.

Data from NHTSA & EPA · synced Nov 10, 2026