Research · Small Station Wagons

2020 Chevrolet BoltRecalls, problems, MPG & safety

NHTSA lists 8 safety recalls and 176 owner complaints for the 2020 Chevrolet Bolt. Most complaints involve electrical system (96) and fuel/propulsion system (32). The EPA rates it 118 mpg combined, and NHTSA gives it 5 stars overall.

Combined MPG
118mpg
EPA · 1 version
NHTSA overall
5of 5 stars
NCAP crash tests
Safety recalls
8campaigns
Latest Oct 2024
Owner complaints
176
Top: electrical system
Fuel cost / yr
$650est.
EPA estimate, best version
01 —Recalls

Safety recalls

8 NHTSA campaigns · applies to some vehicles, check your VIN

Electrical system: traction battery

Park outsideRemedy pending

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Bolt EUV vehicles previously repaired under Recall 21V-650. The installation of advanced diagnostic software may have failed. As such, the high voltage battery could catch fire when charged to full or nearly full capacity.

Electrical systemReported Oct 31, 2024NHTSA 24V812000

Electrical system: traction battery

Park outsideRemedy pending

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles that were previously remedied under recall number 21V-650. The advanced diagnostic software may have been incorrectly installed and fail to detect defective battery modules, possibly resulting in a battery fire.

Electrical systemReported Jun 27, 2024NHTSA 24V481000

Electrical system: traction battery

Park outsideRemedy pending

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles. The high voltage battery could catch fire when charged to full or nearly full capacity.

Electrical systemReported Aug 20, 2021NHTSA 21V650000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

176 complaints filed with NHTSA · Jan 2020 – Nov 2026
  1. Electrical system96
  2. Fuel/propulsion system32
  3. Steering23
  4. Power train11
  5. Vehicle speed control8
  6. Engine8
  7. Air bags6
  8. Seat belts6
  9. Structure5

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Bolt model year we’ve synced.

View as table
Model yearNHTSA complaints
2017326
201874
2019179
2020176
202167
202259
202363
20277
Crashes reported
7
Fires reported
4
Injuries reported
0
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Electrical system

96 reports1 crash4 fires
“My 2020 Chevrolet Bolt EV experienced a loss of propulsion that left the vehicle disabled in a parking lot. The vehicle initially displayed a motor-control system warning. It subsequently displayed "Drivetrain Power Lost" and refused to shift out of Park. After turning the vehicle off and waiting approximately five minutes, I restarted it. The READY indicator returned, and the vehicle shifted into Drive, but when I attempted to accelerate, it shuddered severely instead of moving normally. The service warning indicator remained illuminated. I stopped attempting to operate the vehicle because it was unsafe to drive. OnStar retrieved diagnostic trouble code P0A3F, associated with the drive motor position sensor circuit. Significantly, General Motors issued Technical Service Bulletin 19-NA-220 in May 2020, specifically covering loss of propulsion and DTC P0A3F in 2017–2020 Chevrolet Bolt EVs. Under the bulletin's "Cause" section, GM identifies a possible spread terminal in the X2 wiring harness connection on the transmission assembly. GM further states that the terminals may not have been properly aligned during installation at the vehicle assembly plant. The…”
Owner complaint to NHTSAFiled Nov 5, 2026Electrical system, Fuel/propulsion systemODI 11775910

Fuel/propulsion system

32 reports
“Recall 21V650 (GM N212345944) remedy not provided. The advanced diagnostic software (Software Final Remedy) was installed XXX. I bought the car used on XXX at 16,187 miles. While charging was still limited to 80% by the recall software, the software flagged the battery (DTC U362C-09) and propulsion power was reduced. Ron Tonkin Chevrolet ([XXX]) replaced the high-voltage battery pack on XXX at 21,409 miles (RO [XXX], GM TAC case XXX), which is within the 6,214-mile diagnostic period and before GM's XXX and XXX deadlines. GM's own owner letter filed with NHTSA (RMISC-21V650-9675) says such a replacement includes an extended 8-year/100,000-mile battery warranty from the replacement date. GM instead coded the repair as an ordinary warranty repair (labor op XXX), and the recall replacement-battery warranty was never added to my VIN. I am asking that GM provide the full recall remedy, including the Bolt Battery Limited Part Warranty.”
Owner complaint to NHTSAFiled Oct 23, 2026Electrical system, Fuel/propulsion systemODI 11773129

Steering

23 reports
“Steering rack is starting to fail at under 47000 miles, car pulls to right during acceleration and pulls left when decelerating. Steering wheel does not return to the center and a slight left pull on the wheel has to be maintained at all times so the car doesn't merge right into traffic. It is available upon inspection request. I almost didn't realize it pulling to the right and almost merged into another car on the highway. It has not been confirmed yet by a third party. It has not been inspected yet. No warning lights or messages occured when it started happening.”
Owner complaint to NHTSAFiled Aug 6, 2026SteeringODI 11755357
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

1 version rated by the EPA
EPA class
Small Station Wagons
Engines
Electric motor
Transmissions
Automatic (variable gear ratios)
Drive
Front-Wheel Drive
Fuel
Electricity
EV range
259 mi (EPA)

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Bolt EV
Auto (variable gear ratios) · Front-Wheel Drive
127108118$650—
  • Bolt EV
    Auto (variable gear ratios)
    127 city · 108 hwy · $650/yr
    118
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
Overall rating
5/ 5
5 of 5
Chevrolet Bolt EV 5 HB FWD
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
5 of 5
Rollover risk
9.7%
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 14316
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Tire rotation6,000–8,000 mi6–12 monthsEVs wear tires faster (weight, torque)
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–4 yearsRegen braking spares the pads, not the fluid
Battery coolantPer manualPer manualIntervals vary widely by maker
12V battery—3–5 years
  • Tire rotation6,000–8,000 mi
    6–12 months
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–4 years
  • Battery coolantPer manual
    Per manual
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2020 Bolt questions

How many recalls does the 2020 Chevrolet Bolt have?

8 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2020 Chevrolet Bolt problems?

Owners filed 176 complaints with NHTSA. The most-cited components are electrical system (96), fuel/propulsion system (32), steering (23). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2020 Chevrolet Bolt get?

The EPA rates the 2020 Chevrolet Bolt at 118 mpg combined, depending on engine and drivetrain (1 version rated).

How safe is the 2020 Chevrolet Bolt?

NHTSA's New Car Assessment Program gives the 2020 Chevrolet Bolt 5 out of 5 stars overall.

Data from NHTSA & EPA · synced Nov 10, 2026