Problems · NHTSA complaints

2006 Ford Explorer problems

Owners filed 635 complaints about the 2006 Ford Explorer with NHTSA between Dec 2005 and May 2025. The most-cited component is power train (301).

Complaints
635
Filed with NHTSA
Crashes
13
Reported by owners
Fires
7
Reported by owners
Injuries
12
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Power train301
  2. Engine and engine cooling165
  3. Engine58
  4. Electrical system39
  5. Vehicle speed control28
  6. Service brakes, hydraulic23
  7. Fuel system, gasoline18
  8. Visibility15
  9. Equipment15
  10. Service brakes14
  11. Seats11
  12. Structure11
  13. Electronic stability control (esc)10
  14. Steering9

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 7, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20051
200631
200750
200842
200979
2010100
201172
201254
201354
201447
201531
201633
201715
201812
20192
20205
20212
20221
20232
20241
20251

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Power train

301 reports5 crashes2 fires
“Hi, I purchased my 2006 ford explorer in 2019 from a mechanic lot. Since then I’ve changed the muffler, all 4 of the o2 sensors. Recently, after changing parts like the cylinder, spark plugs and wires as well as another set of o2 sensors and the EGR Valve, Mass Air flow sensor and the EGR sylenoid valve I have been getting check engine light with the emissions code not passing inspection. At this point my registration is at hand and the mechanics that change the parts can’t seem to understand why the check engine light did not go off. However an additional code came on in regards to the heater. As per PEP Boys mechanic shop and Auto Zone the emissions keep failing and may need a new computer- however when a part is removed the computer is able to pick that up issuing out another code. Please assist Thank you, [XXX] [XXX]”
Owner complaint to NHTSAFiled May 27, 2025Power train, Unknown or other, Lane departureODI 11663104

Engine and engine cooling

165 reports2 fires
“TL* THE CONTACT OWNS A 2006 FORD EXPLORER. THE CONTACT STATED THAT THE RADIATOR WAS LEAKING FLUID. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.”
Owner complaint to NHTSAFiled Oct 3, 2014Engine and engine coolingODI 10641213

Engine

58 reports1 fire
“The contact owns a 2006 Ford Explorer. The contact stated while driving at an undisclosed speed, the engine seized. The vehicle was driven to the shoulder of the road. The contact parked the vehicle and allowed the vehicle to set for a while. The vehicle was started. The contact stated that the vehicle was driven 100 yards before the failure reoccurred. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 150,000.”
Owner complaint to NHTSAFiled Nov 5, 2024EngineODI 11623728

Electrical system

39 reports2 fires
“Complete failure of the powertrain electrical harness. Heat degradation to wire insulation has exposed all conductors. Several other owner operators have experienced the same issue wherein the Dealer has attempted repair of existing trouble codes, by replacing sensors, modules and components. Problems range from vehicle shut-off at speed, vehicle fires, no-start and failed PCM modules due to short to power or short to ground. Based on my findings, this specifically impacts vehicles ranging from 2006-2010, Ford Explorer or Mercury Mountaineer with the 4.0L SOHC engine.”
Owner complaint to NHTSAFiled Jun 6, 2022Power train, Electrical system, EngineODI 11467756

Vehicle speed control

28 reports2 crashes
“DRIVING ON SPEED LIMIT I STOPPED AT A LIGHT, CAR ENGINE WENT DEAD. I TURNED KEY OFF AND WAITED A FEW MINUTES, TURNED KEY ON, CAR STARTED AS NOTHING WAS WRONG. IT HAS HAPPENED 3 TIMES IN THE PAST YEAR. BATTERY AND ALTERNATOR ARE PRETTY NEW. DECIDED TO TAKE TO AN AUTHORIZED MECHANIC DEALER, COULDN'T FIND ANYTHING WRONG WITH THE ENGINE. REALLY? WHAT IF I WAS DRIVING IN A HIGHWAY? CERTAINLY I WOULDN'T BE ALIVE TO REPORT IT!”
Owner complaint to NHTSAFiled Feb 23, 2021Vehicle speed control, EngineODI 11397509

Service brakes, hydraulic

23 reports2 crashes
“WITH ONLY 86,000 MILES OUR FORD EXPLORERS TRANSMISSION HAS FAILED ONCE AGAIN. WHEN WE HAD 23,000 MILES ON OUR VEHICLE WE NOTICED THE TRANSMISSION WAS SHIFTING RATHER HARD AND TOOK IT TO THE DEALER AND THEY FOUND NOTHING WRONG. AT 58,000 MILES THE TRANSMISSION ENGAGEMENT WAS SO ROUGH THAT WE HAD TO GET IT REPAIRED. SINCE THE WARRANTY IS ONLY UP TO 36,000 WE DECIDED OUR BEST BET IS TO NOT TAKE IT TO THE DEALER. WE HAD THE VALVE BODY REPAIRED AND IT RAN FINE UP UNTIL NOW. 86,000 MILES AND THIS VEHICLE IS ONCE AGAIN AT A REPAIR SHOP HAVING THE TRANSMISSION FULLY REBUILT. IN THE TIME I HAVE OWNED THIS VEHICLE I HAVE PAID OVER $7,000 TO KEEP IT RUNNING WITH REGULAR MAINTENANCE, TIRES, RADIATOR REPAIR, BRAKES AND NOW THE THIRD TRANSMISSION. *TR”
Owner complaint to NHTSAFiled Apr 1, 2013Service brakes, hydraulic, Power train, Tires, EngineODI 10505294
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 7, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.