Research · Minivan - 2WD

2003 Ford WindstarRecalls, problems, MPG & safety

NHTSA lists 9 safety recalls and 1,510 owner complaints for the 2003 Ford Windstar. Most complaints involve service brakes (296) and service brakes, hydraulic (282). The EPA rates it 18 mpg combined.

Combined MPG
18mpg
EPA · 2 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
9campaigns
Latest Sep 2015
Owner complaints
1,510
Top: service brakes
Fuel cost / yr
$3,450est.
EPA estimate, best version
01 —Recalls

Safety recalls

9 NHTSA campaigns · applies to some vehicles, check your VIN

Suspension: non-powered axle assembly

Free remedy

Ford Motor Company (Ford) is recalling certain model year 1998-2003 Windstar vehicles manufactured September 2, 1997, to July 3, 2003. The affected vehicles were previously remedied to safeguard against the rear axle cracking from corrosion, however, the remedy brackets may have been misinstalled. The incorrect bracket installations may limit the effectiveness of the service repair for NHTSA recalls 10V-385, 12V-193, and 12V-195.

SuspensionReported Sep 29, 2015NHTSA 15V608000

Suspension: non-powered axle assembly

Free remedy

FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, REGISTERED IN PUERTO RICO. DUE TO INCREASED STRESSES CAUSED BY HIGH CYCLES OF TORSIONAL LOADING, SPECIFIC TO THIS MARKET, THE REAR AXLE CAN CRACK.

SuspensionReported May 3, 2012NHTSA 12V195000

Power train: axle assembly

Free remedy

FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, AND CURRENTLY REGISTERED OR ORIGINALLY SOLD IN VIRGINIA. OVER TIME, CORROSION CAN WEAKEN THE REAR AXLE MAKING IT SUSCEPTIBLE TO TORSIONAL STRESS. CORROSION AND STRESS CAN LEAD TO CRACKS WHICH, IF UNDETECTED, CAN INCREASE AND RESULT IN A COMPLETE FRACTURE OF THE AXLE.

Power trainReported May 3, 2012NHTSA 12V193000
Data from NHTSA Recalls API · synced Nov 9, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

1,510 complaints filed with NHTSA · Mar 2003 – Jul 2026
  1. Service brakes296
  2. Service brakes, hydraulic282
  3. Electrical system280
  4. Suspension254
  5. Power train225
  6. Structure127
  7. Vehicle speed control85
  8. Service brakes, electric69
  9. Engine and engine cooling47

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Windstar model year we’ve synced.

View as table
Model yearNHTSA complaints
19961,404
1997208
19982,283
19991,547
20001,675
20011,717
20021,396
20031,510
Crashes reported
33
Fires reported
27
Injuries reported
35
Deaths reported
1
Data from NHTSA Complaints API · synced Nov 9, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes

296 reports4 crashes1 fire
“When driving my muffler broke loose and was dragging on the ground. My axel creaks when I stop or sit idle at a light. When several miles from home my ignition cylinder came out. I couldn't start or turn the ignition on nor operate the steering. I'm now afraid to drive my vehicle. Since acquiring it. I've put a lot of money into repairs. In addition to purchasing this vehicle, I've spent well over $2,000 in repairs. Once I learned of the recall and viewed the risks (Video) of the dangers I became grossly disturbed by what I am facing at the thought of driving. I have contacted 4 Ford Service Centers and none of them contacted back regarding fixing my 'recall'. I NEED HELP!! I have a disability and now I don't have transportation besides this car. How come no one is returning my calls? I am stranded at my home knowing that my safety is at risk. I would like to get my issue remedied with a $4,999.00 Reimbursement for this vehicle ASAP so I may invest in getting a safer one. Please give me a dealership address here in Los Angeles so I can have the vehicle towed there and be done with it. I no longer want a vehicle that I can not drive nor can get my 'recalls'…”
Owner complaint to NHTSAFiled Jan 7, 2022Steering, Suspension, Service brakesODI 11446673

Service brakes, hydraulic

282 reports3 crashes4 fires
“TL* THE CONTACT OWNS A 2003 FORD WINDSTAR. THE CONTACT STATED THAT THE ABS WARNING LIGHT ILLUMINATED INTERMITTENTLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 193,000.”
Owner complaint to NHTSAFiled Sep 26, 2014Service brakes, hydraulicODI 10639433

Electrical system

280 reports4 crashes8 fires
“IT HAS AN ELECTRICAL PROBLEM. NEEDS WIRING HARNESS, NEEDS FRONT AND REAL AXLE REPLACEMENT. DANGEROUS. ALARM GOES OFF AT RANDOM. WON'T HOLD CHARGE. STEERING WHEEL BEARINGS ARE SHOT. *TR”
Owner complaint to NHTSAFiled May 12, 2020Suspension, Electrical system, Electronic stability control (esc)Crash reportedODI 11324221
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026
04 —Key specs

Engines, transmissions & drive

2 versions rated by the EPA
EPA class
Minivan - 2WD
Engines
3.8L 6-cyl
Transmissions
Automatic 4-spd
Drive
Front-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 9, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Windstar FWD Cargo Van
Auto 4-spd, 6 cyl, 3.8 L · Front-Wheel Drive
162218$3,450494
Windstar FWD Wagon
Auto 4-spd, 6 cyl, 3.8 L · Front-Wheel Drive
162218$3,450494
Data from EPA fueleconomy.gov · synced Nov 9, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

2 tested variants
NHTSA has not published 5-Star Safety Ratings for the 2003 Ford Windstar as of Nov 9, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 9, 2026Vehicle 4711Vehicle 4710
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2003 Windstar questions

How many recalls does the 2003 Ford Windstar have?

9 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2003 Ford Windstar problems?

Owners filed 1,510 complaints with NHTSA. The most-cited components are service brakes (296), service brakes, hydraulic (282), electrical system (280). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2003 Ford Windstar get?

The EPA rates the 2003 Ford Windstar at 18 mpg combined, depending on engine and drivetrain (2 versions rated).

Data from NHTSA & EPA · synced Nov 9, 2026