NHTSA lists 9 safety recalls and 1,396 owner complaints for the 2002 Ford Windstar. Most complaints involve service brakes, hydraulic (327) and suspension (289). The EPA rates it 18 mpg combined.
Ford Motor Company (Ford) is recalling certain model year 1998-2003 Windstar vehicles manufactured September 2, 1997, to July 3, 2003. The affected vehicles were previously remedied to safeguard against the rear axle cracking from corrosion, however, the remedy brackets may have been misinstalled. The incorrect bracket installations may limit the effectiveness of the service repair for NHTSA recalls 10V-385, 12V-193, and 12V-195.
FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, AND CURRENTLY REGISTERED OR ORIGINALLY SOLD IN VIRGINIA. OVER TIME, CORROSION CAN WEAKEN THE REAR AXLE MAKING IT SUSCEPTIBLE TO TORSIONAL STRESS. CORROSION AND STRESS CAN LEAD TO CRACKS WHICH, IF UNDETECTED, CAN INCREASE AND RESULT IN A COMPLETE FRACTURE OF THE AXLE.
FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, REGISTERED IN PUERTO RICO. DUE TO INCREASED STRESSES CAUSED BY HIGH CYCLES OF TORSIONAL LOADING, SPECIFIC TO THIS MARKET, THE REAR AXLE CAN CRACK.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
“APPROX., A YEAR AGO MY ABS MODULE WENT BAD AND I HAD IT CHECKED BY A MECHANIC TO VERIFY THAT FACT. JUST RECENTLY MY SPEED CONTROL DEACTIVATION SWITCH WENT BAD AND LEAKED,. NOW I FOUND OUT THERE IS A CONNECTION BETWEEN BOTH THE SWITCH AND THE ABS BAD MODULE. FORD DOES NOT HAVE A RECALL ON THE ABS SYSTEM, BUT THEY DO ON THE ABOVE SWITCH. VERY POSSIBLY THE HIGH COST OF THE MODULE HAS KEPT THEM FROM HAVING A RECALL!!! I HAVE READ COMPLAINTS ABOUT THE SAME PROBLEM FROM ANOTHER FORD VAN OWNER. ALSO THE SWITCH WAS CHANGED APPROX. 5 YEARS AGO AND IT WENT BAD AGAIN.( PER A FORD RECALL THEN) THERE SHOULD BE A DEFINITE RECALL ON WINDSTAR VAN ABS SYSTEMS AND AS A SAFETY ISSUE---FORD SHOULD REPLACE THE SWITCH AND WIRE HARNESS AGAIN! ..UPDATED 08/12/14 *BF”
“The contact owns a 2002 Ford Windstar. The contact received notifications of NHTSA Campaign Numbers: 11V030000 (STRUCTURE) and 15V608000 (SUSPENSION). The contact stated that while approaching a traffic signal and driving slowly, the vehicle shook, and the engine shifted. The contact stated that the engine shifted to the right. In addition, the contact lost control of the steering wheel. The contact stated that the RPMs became elevated. The contact pulled over into a parking lot and turned off the vehicle. The contact exited the vehicle, and upon inspection, became aware that the subframe had detached and was dragging. The contact believed that the motor mounts were fractured. The vehicle was towed to a tow yard. The vehicle was not taken to the dealer or an independent mechanic, and the vehicle was not repaired. The vehicle remained at the tow yard unrepaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline to report the failure. The approximate failure mileage was 108,000.”
“Manufacture Recall # 09S09 NHTSA Recall # 09V399000 Instrument cluster has become faulty. Details listed below. Overdrive (O/D) light will randomly start flashing for no reason ABS will randomly engage Parking brake light will randomly turn on Speedometer with become sporadic Transmission has trouble shifting gears due to tachometer becoming sporadic Vehicle will randomly try to die/stall out at a prolonged stop or while coming to a stop, even after all charging components have been replaces i.e. battery, alternator, drive belt, and cables.”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Windstar FWD Cargo Van Auto 4-spd, 6 cyl, 3.8 L · Front-Wheel Drive | 16 | 21 | 18 | $3,450 | 494 |
| Windstar FWD Wagon Auto 4-spd, 6 cyl, 3.8 L · Front-Wheel Drive | 16 | 21 | 18 | $3,450 | 494 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
9 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 1,396 complaints with NHTSA. The most-cited components are service brakes, hydraulic (327), suspension (289), electrical system (263). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2002 Ford Windstar at 18 mpg combined, depending on engine and drivetrain (2 versions rated).