Service brakes
Kia Motors America (Kia) is recalling certain 2020-2021 Rio vehicles. The brake master cylinder may have been manufactured with sharp edges that can damage the inner oil seal, resulting in reduced braking performance.
NHTSA lists 1 safety recall and 27 owner complaints for the 2020 Kia Rio. Most complaints involve electrical system (5) and power train (5). The EPA rates it 36 mpg combined.
Kia Motors America (Kia) is recalling certain 2020-2021 Rio vehicles. The brake master cylinder may have been manufactured with sharp edges that can damage the inner oil seal, resulting in reduced braking performance.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Complaints for each Rio model year we’ve synced.
| Model year | NHTSA complaints |
|---|---|
| 2001 | 224 |
| 2002 | 152 |
| 2003 | 84 |
| 2004 | 50 |
| 2005 | 37 |
| 2006 | 74 |
| 2007 | 46 |
| 2008 | 49 |
| 2009 | 41 |
| 2010 | 26 |
| 2011 | 24 |
| 2012 | 54 |
| 2013 | 153 |
| 2014 | 52 |
| 2015 | 52 |
| 2016 | 79 |
| 2017 | 31 |
| 2018 | 28 |
| 2019 | 22 |
| 2020 | 27 |
| 2021 | 15 |
| 2022 | 12 |
| 2023 | 12 |
“My 2020 Kia Rio S caught fire spontaneously while parked and unattended for 5 hours at my work parking lot. The vehicle was turned off and had not been involved in a collision. I was notified of the fire after it had already started. The fire caused catastrophic damage to the passenger compartment and resulted in a total loss of the vehicle. Component/system suspected: The exact component that initiated the fire has not yet been determined. Based on the circumstances, I am concerned about a possible vehicle electrical or mechanical failure, but I do not want to speculate as to the cause without investigation reports. The vehicle was subsequently taken to a salvage/inspection facility. I am currently determining whether it remains available for inspection. Safety risk: The vehicle caught fire while parked without an apparent external cause. The fire became extensive enough to destroy the passenger compartment and vehicle. This created a significant fire hazard to nearby vehicles, property, and people. Had the vehicle been parked in a garage or other enclosed area, or had someone been inside or near the vehicle when the fire began, the potential consequences…”
“The contact owns a 2020 Kia Rio. The contact stated that while coming to a stoplight, the vehicle unexpectedly stalled. There was no warning light illuminated. The vehicle did not need to be restarted. The vehicle was taken to the dealer; however, the vehicle was not diagnosed or repaired. The contact was informed by the dealer that the failure could not be duplicated. The manufacturer was not made aware of the failure. The approximate failure mileage was 28,000.”
“Recall SC223 Brake master cylinder. Rough metal edges can pinatrate Seals causing leaks poor braking functionality. NHTSA Capaign ID# 21V936000. Nov.30th.2021, 87 vehicles effected. Clay Cooley kia refused to honor the recall and fix the problem with my vehicle on 10/25/2024. Recall on the catalytic converters. Recall SC176 , Carbon monoxide poisoning due to exhaust systems malfunctioning and exhaust coming through the AC system. When I took my 2020 Rio S to Vanguard Kia Arlington Texas. Vanguard kia refused to honor the recall because my vehicle had over 80,000 miles and that's why Vanguard Kia service advisors wouldn't replace the catalytic converters. Or Vanguard kia would have replaced them! Even though it was a Safety issue. My wife and I recently was admitted to Parkland hospital for carbon monoxide poisoning levels of tests taken at the hospital blood gas tests were above level 9 for carbon monoxide poisoning. My level was 13. So now we're having to drive our 2020 rio s with the windows down and the ac vents closed. To keep from getting carbon monoxide poisoning again!! Please help us get these 2 SAFETY RECALL ISSUES FIXED. We cannot afford it out of…”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Rio Auto (variable gear ratios), 4 cyl, 1.6 L · Front-Wheel Drive | 33 | 41 | 36 | $1,800 | 249 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
1 safety recall as of Oct 28, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 27 complaints with NHTSA. The most-cited components are electrical system (5), power train (5), engine (5). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2020 Kia Rio at 36 mpg combined, depending on engine and drivetrain (1 version rated).