Research · Sport Utility Vehicle - 2WD

2006 Toyota Highlander HybridRecalls, problems, MPG & safety

NHTSA lists 6 safety recalls and 650 owner complaints for the 2006 Toyota Highlander Hybrid. Most complaints involve service brakes (148) and electrical system (100). The EPA rates it 26–27 mpg combined.

Combined MPG
26–27mpg
EPA · 2 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
6campaigns
Latest Sep 2013
Owner complaints
650
Top: service brakes
Fuel cost / yr
$2,300est.
EPA estimate, best version
01 —Recalls

Safety recalls

6 NHTSA campaigns · applies to some vehicles, check your VIN

Hybrid propulsion system: inverter

Free remedy

Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Hybrid propulsion systemReported Sep 4, 2013NHTSA 13V396000

Engine and engine cooling

Free remedy

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

Engine and engine coolingReported Nov 9, 2011NHTSA 11V539000

Electrical system

Remedy pending

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006-2007 HIGHLANDER HYBRID AND LEXUS RX400H PASSENGER CARS MANUFACTURED FROM FEBRUARY 16, 2005, THROUGH AUGUST 30, 2006. A MODULE INSIDE THE INVERTER MODULE MAY CONTAIN INADEQUATELY SOLDERED TRANSISTORS THAT DURING HIGH-LOAD DRIVING, MAY BE DAMAGED BY HEAT CAUSED BY THE LARGE CURRENT. IF THIS OCCURS, VARIOUS WARNING LAMPS, INCLUDING THE MALFUNCTION INDICATOR LAMP, SLIP INDICATOR LIGHT, BRAKE SYSTEM WARNING LIGHT, AND MASTER WARNING LIGHT, WILL BE ILLUMINATED ON THE INSTRUMENT PANEL.

Electrical systemReported Jun 29, 2011NHTSA 11V342000
Data from NHTSA Recalls API · synced Nov 11, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

650 complaints filed with NHTSA · Aug 2005 – Nov 2026
  1. Service brakes148
  2. Electrical system100
  3. Vehicle speed control76
  4. Service brakes, hydraulic66
  5. Engine and engine cooling49
  6. Hybrid propulsion system46
  7. Engine44
  8. Power train41
  9. Steering41

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Highlander Hybrid model year we’ve synced.

View as table
Model yearNHTSA complaints
2006650
2007234
2008603
2009174
2010238
2015182
2016108
2017224
20185
20196
20209
202115
20226
20239
Crashes reported
63
Fires reported
11
Injuries reported
40
Deaths reported
3
Data from NHTSA Complaints API · synced Nov 11, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes

148 reports9 crashes
“My brake actuator assembly failed while driving. The brakes stopped working. The cost to repair is over $3,000. This is a fairly common problem in the 2006 toyota highlander hybrid. In fact, Toyota extended the car's warranty to cover this issue, but it expired in 2017. The problem usually occurs once the car has approximately 150k miles which is likely outside the warranty period. This is extremely dangerous.”
Owner complaint to NHTSAFiled Nov 6, 2026Service brakesODI 11776370

Electrical system

100 reports1 crash2 fires
“While normally driving on the highway and without no warning the vehicle the power steering stops working , it just dies with no power and dash lights warning start to flash and Check Hybrid System turns on. I am not a mechanic nor a technician . The mechanic disconnected the ground cable after waiting about 5 minutes and it resets the system. He told me that it has something that may be caused by some electrical problem . He thinks that it has to do with a recall about some soldering electrical part in the inverter control. This has happened in 3 more occasion and I've been lucky and i have time to let it go to side of the road and i disconnect the ground wire for 5 minutes and connect it back and it resets and then starts to work normal. Since the vehicle stalls completely i fear that this could cause an accident or lost of life due to other vehicles coming behind at high speeds . Please i need help!”
Owner complaint to NHTSAFiled Nov 16, 2021Electrical system, Unknown or otherODI 11440636

Vehicle speed control

76 reports27 crashes1 fire
“THE BRAKE ACTUATOR IS FAILING AND IS MAKING LOUD NOISES. THE CAR DOES NOT BRAKE NORMALLY. I HAVE REPORTED BRAKING PROBLEMS SINCE I BOUGHT THE VEHICLE IN 2007. WHEN IT HITS A BUMP IT ACCELERATES AND I MUST STAND ON THE BRAKES SO I DO NOT HIT SOMEONE. IT LURCHES FORWARD WHEN IT HITS A POTHOLE OR SOME KIND OF OBSTRUCTION IN THE ROAD. WHEN I WORKED DOWN NEAR THE BUS STATION I WOULD HIT THE AREAS IN THE ROAD WHERE THE BUSES CREATED BUMPS IN THE ROADWAY AND IT WOULD LURCH FORWARD. I REPORTED THIS NUMEROUS TIMES AT NORTH BAKERSFIELD TOYOTA. I RECENTLY WENT IN TO REPORT THE NOISE I WAS HEARING AND THEY FINALLY FIGURED OUT THAT THE BRAKE ACTUATOR IS FAILING. I WAS TOLD THAT IT WAS NOT A HAZARD BUT THEY COULD NOT TELL ME WHEN IT WILL TOTALLY FAIL. I BELIEVE IT IS A SAFETY HAZARD AND THERE HAS BEEN A PROBLEM FROM DAY ONE”
Owner complaint to NHTSAFiled Apr 26, 2021Vehicle speed control, Service brakesODI 11413884
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 11, 2026
04 —Key specs

Engines, transmissions & drive

2 versions rated by the EPA
EPA class
Sport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD
Engines
3.3L 6-cyl hybrid
Transmissions
Automatic (variable gear ratios)
Drive
Front-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 11, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Highlander Hybrid 2WD
Auto (variable gear ratios), 6 cyl, 3.3 L · Front-Wheel Drive
282527$2,300329
Highlander Hybrid 4WD
Auto (variable gear ratios), 6 cyl, 3.3 L · 4-Wheel or All-Wheel Drive
272526$2,400342
Data from EPA fueleconomy.gov · synced Nov 11, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2006 Toyota Highlander Hybrid as of Nov 11, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 11, 2026Vehicle 1899
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2006 Highlander Hybrid questions

How many recalls does the 2006 Toyota Highlander Hybrid have?

6 safety recalls as of Nov 11, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2006 Toyota Highlander Hybrid problems?

Owners filed 650 complaints with NHTSA. The most-cited components are service brakes (148), electrical system (100), vehicle speed control (76). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2006 Toyota Highlander Hybrid get?

The EPA rates the 2006 Toyota Highlander Hybrid at 26–27 mpg combined, depending on engine and drivetrain (2 versions rated).

Data from NHTSA & EPA · synced Nov 11, 2026