Research · Midsize Cars · 2 NHTSA variants

2012 Toyota Prius Plug-in HybridRecalls, problems, MPG & safety

NHTSA lists 2 safety recalls and 422 owner complaints for the 2012 Toyota Prius Plug-in Hybrid. Most complaints involve service brakes (174) and electrical system (52). The EPA rates it 50 mpg combined, and NHTSA gives it 4 stars overall.

Combined MPG
50mpg
EPA · 1 version
NHTSA overall
4of 5 stars
NCAP crash tests
Safety recalls
2campaigns
Latest Nov 2017
Owner complaints
422
Top: service brakes
Fuel cost / yr
$1,300est.
EPA estimate, best version
01 —Recalls

Safety recalls

2 NHTSA campaigns · applies to some vehicles, check your VIN

Hybrid propulsion system

Free remedy

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2012-2015 Prius Plug-in Hybrid vehicles. The hybrid battery contains an Electric Vehicle (EV) fuse that may fracture after repeated high-load driving conditions such as climbing long hills.

Hybrid propulsion systemReported Nov 15, 2017NHTSA 17V718000

Air bags: side

Free remedy

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2010-2012 Toyota Prius, 2010 and 2012 Toyota Prius Plug-in Hybrid, and 2011-2012 Lexus CT200h vehicles. A weld in the curtain shield air bag inflator may crack causing one or both portions of the inflator to eject into the passenger cabin.

Air bagsReported Jun 30, 2016NHTSA 16V487000
Data from NHTSA Recalls API · synced Nov 5, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

422 complaints filed with NHTSA · Dec 2011 – Nov 2025
  1. Service brakes174
  2. Electrical system52
  3. Exterior lighting37
  4. Engine32
  5. Visibility/wiper28
  6. Air bags27
  7. Power train23
  8. Structure23
  9. Steering14

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Prius Plug-in Hybrid model year we’ve synced.

View as table
Model yearNHTSA complaints
20100
2012422
2013355
2014186
2015120
20252
Crashes reported
44
Fires reported
3
Injuries reported
33
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 5, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes

174 reports13 crashes
“While driving 60 mph in highway, ABS, traction control and brake lights lit up and vehicle lost its effective braking power. There were no prior warnings prior to this failure. It was a sudden incident. Since it wasn't rush hour, I could safely reduce speed and bring the car to stop. Situation could have been much different if it was normal hours. After taking the car to dealership, it indicated DTC code 1391, Brake Assembly Failure. The car was fixed at dealership at cost of $3,000. When researched further, it appeared that there is broader pattern of failures. Numerous reports have been made by owners of 2010–2015 Toyota Prius, Prius PHV, 2012–2015 Prius V, 2012–2014 Camry Hybrid, and 2013–2015 Avalon Hybrid vehicles, all of which share the same brake booster pump assembly design manufactured by Advics Co., Ltd. Dealerships, including Capistrano Toyota and Claremont Toyota in California, have previously petitioned NHTSA regarding this very defect. Their 2019 letter to the agency documented that Toyota: * Knowingly excluded hundreds of thousands of hybrids from prior safety recalls (DOH 13V-235 and KOL 19V-544) despite identical failures. *Issued…”
Owner complaint to NHTSAFiled Oct 31, 2025Service brakesODI 11696848

Electrical system

52 reports1 crash2 fires
“The hybrid system fails to enter “Ready” mode with no SMR engagement audible from the junction box. Dashboard displays ABS, brake, engine, and master warning lights. OBD codes include U0142, U0155, and previously U0073 . Rear brake lights function normally when pedal is pressed. Dealer said to pay 250$ for diagnostic and diagnosed incorrect voltage from brake light switch and quoted $348.94 to replace, but refused to proceed with open safety recall J0V / 18V684 (NHTSA 18V684000) citing inability to achieve “Ready” mode. Recall covers inverter failure leading to loss of motive power. Dealer declined to jump 12V battery or use external power to perform required software update and inverter inspection. Vehicle remains inoperable and poses safety risk due to sudden power loss potential. Component (inverter G9200-47141) available for inspection. Problem confirmed by dealer diagnostics. No police or insurance inspection. Warning lamps appeared after 12V battery replacement three months ago.”
Owner complaint to NHTSAFiled Nov 6, 2025Electrical systemODI 11697829

Exterior lighting

37 reports1 crash
“Brake master control system failure with constant issues over 80k miles. Forward running lights control housing has not held a light fixture since day one and dealership wants to charge for light replacement. It’s a faulty part and burnt through the housing. Olathe Toyota refused to repair under warranty saying it was a customer issue but is clearly a safety problem. Irresponsible dealer management.”
Owner complaint to NHTSAFiled Feb 15, 2024Exterior lighting, Service brakesODI 11572184
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 5, 2026
04 —Key specs

Engines, transmissions & drive

1 version rated by the EPA
EPA class
Midsize Cars
Engines
1.8L 4-cyl plug-in hybrid
Transmissions
Automatic (variable gear ratios)
Drive
Front-Wheel Drive
Fuel
Regular Gasoline
EV range
540 mi (EPA)

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 5, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Prius Plug-in Hybrid
Auto (variable gear ratios), 4 cyl, 1.8 L · Front-Wheel Drive
514950$1,300133
  • Prius Plug-in Hybrid
    Auto (variable gear ratios), 4 cyl, 1.8 L
    51 city · 49 hwy · $1,300/yr
    50
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 5, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
Overall rating
4/ 5
4 of 5
Toyota Prius Plug-In 5 HB FWD
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
4 of 5
Rollover risk
12.4%
Data from NHTSA NCAP Safety Ratings API · synced Nov 5, 2026Vehicle 6758
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2012 Prius Plug-in Hybrid questions

How many recalls does the 2012 Toyota Prius Plug-in Hybrid have?

2 safety recalls as of Nov 5, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2012 Toyota Prius Plug-in Hybrid problems?

Owners filed 422 complaints with NHTSA. The most-cited components are service brakes (174), electrical system (52), exterior lighting (37). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2012 Toyota Prius Plug-in Hybrid get?

The EPA rates the 2012 Toyota Prius Plug-in Hybrid at 50 mpg combined, depending on engine and drivetrain (1 version rated).

How safe is the 2012 Toyota Prius Plug-in Hybrid?

NHTSA's New Car Assessment Program gives the 2012 Toyota Prius Plug-in Hybrid 4 out of 5 stars overall.

Data from NHTSA & EPA · synced Nov 5, 2026