Problems · NHTSA complaints
2003 Volvo S-Class problems
Owners filed 141 complaints about the 2003 Volvo S-Class with NHTSA between Apr 2003 and Jan 2026. The most-cited component is electrical system (57).
Complaints
141
Filed with NHTSA
Crashes
1
Reported by owners
Fires
2
Reported by owners
Injuries
0
People reported injured
Deaths
0
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Electrical system57
- Vehicle speed control20
- Engine and engine cooling17
- Power train13
- Exterior lighting9
- Air bags8
- Fuel system, gasoline7
- Structure7
- Engine6
- Fuel/propulsion system6
- Tires6
- Equipment5
- Fuel system, other4
- Steering3
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Oct 28, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
12
10
16
7
7
3
5
16
5
15
10
6
9
7
3
5
1
2
1
0
0
0
0
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2003 | 12 |
| 2004 | 10 |
| 2005 | 16 |
| 2006 | 7 |
| 2007 | 7 |
| 2008 | 3 |
| 2009 | 5 |
| 2010 | 16 |
| 2011 | 5 |
| 2012 | 15 |
| 2013 | 10 |
| 2014 | 6 |
| 2015 | 9 |
| 2016 | 7 |
| 2017 | 3 |
| 2018 | 5 |
| 2019 | 1 |
| 2020 | 2 |
| 2021 | 1 |
| 2022 | 0 |
| 2023 | 0 |
| 2024 | 0 |
| 2025 | 0 |
| 2026 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Electrical system
57 reports
“The problem is when the weather turns cold my car a Volvo 2003 S 60 turn signals do not operate, or if they do turn on sometimes the turn signals won't stop flashing until you turn the ignition off. The head lights also will not turn on at any setting during this time. When the weather turns warm again everything works until the weather turns cold again. It appears to be related to the CENTRAL ELECTRONIC MODULE. It happens every time the weather is cold. It happen very unexpectedly my wife was driving down the road and was almost in an accident. The turn signals switch has already been replaced with a new Volvo turn signal switch.The turn signal still does not work. According to XEMODEX.INC this is a common problem for Volvo's S 60 2001-2010.”
Vehicle speed control
20 reports1 crash
“PRIOR TO LATEST INCIDENT, THE CAR HAD OCCASIONALLY GONE INTO "LIMP" MODE, STICKING IN 3RD GEAR BUT DRIVABLE. THAT PROBLEM WOULD GO AWAY AFTER A DAY OR SO. LOCAL SHOP COULDN'T FIND ANYTHING DEFINITIVE. BIGGER PROBLEM WAS YESTERDAY EVENING'S LOSS OF THROTTLE CONTROL AND MULTIPLE ELECTRICAL ISSUES. IDLE THROTTLE SETTING (EG STOPPED AT LIGHTS) BECAME UNSTABLE, OCCASIONALLY REVVING UPTO TO ~2000RPM. MOMENTS LATER ON SUBURBAN DIVIDED MAIN STREET, THROTTLE STUCK AT ~2200RPM WHICH MEANT I WAS DOING 45MPH (STRAIGHT LINE) WITHOUT ANY PRESSURE APPLIED TO GAS PEDAL. SLOWED ON THE BRAKES UNTIL I SHIFTED INTO NEUTRAL AT WHICH TIME EVERYTHING DIED (ELECTRICAL) AND CAME TO A STOP, SHORT OF TRAFFIC LIGHTS. TIME OF INCIDENT APPROX 8PM EST (DARK), ROADWAY FULLY LIT THANKFULLY. CAR WAS PUSHED OFF STREET. SOME ELECTRICS CAME BACK ON WHEN TRIED BUT FULL CHRISTMAS TREE LIGHTS (IE EVERYTHING) ACROSS ENTIRE DASH. TOWED HOME. REMOVED IGNITION KEY (WAS INSERTED TO ENSURE STEERING WAS UNLOCKED) BUT RADIATOR COOLING FAN REMAINED ON (ENGINE HADN'T RUN FOR 2.5 HOURS BY THAT TIME). PULLED A FUSE UNDER THE HOOD TO STOP IT DUMPING THE BATTERY. CAR IS NO YOUNGSTER, MANUF 2003 IN NETHERLANDS,…”
Engine and engine cooling
17 reports1 fire1 related recall
“CAR EXPERIENCES LOSS OF POWER, STALLING, SPUTTERING AND HESITATION WHEN GAS PEDAL IS PRESSED DOWN. SAN LUIS OBISPO SMITH VOLVO AUTHORIZED DEALER COULD NOT FIND ANY CODES TO EXPLAIN THIS. CHECKED TIMING SENSORS, FUEL PRESSURE, RPM CAM SIGNALS, ETH SYSTEM, AIR FLOW METER, MAP SENSOR. ALL CHECKED OUT OK, DEALER SAID ALL SIGNS POINT TO ETA FAILING. CAR STALLS AND LOSES POWER ABRUPTLY, I DO NOT FEEL SAFE DRIVING IT ANYMORE. THERE IS A RECALL FOR MODELS UP TO 2002, THIS 2003 S60 NON TURBO MANUAL SEEMS TO EXHIBIT THE FLAWS OF ELECTRONIC THROTTLE FAILURE. *TR”
Power train
13 reports
“MY 2003 VOLVO S40 HAS BEEN DRIVEN FEWER THAN 70,000 MILES. ALL VOLVO RECOMMENDED SERVICE HAS BEEN PERFORMED BY CERTIFIED MECHANICS AND IS DOCUMENTED. MY VOLVO DEALER DETERMINED THAT THE TRANSMISSION HAD TO BE REPLACED. IT IS NOT AT ALL REASONABLE TO HAVE A CATASTROPHIC TRANSMISSION FAILURE AT ONLY 70, 000 MILES. I FEEL VOLVO SHOULD BE RESPONSIBLE FOR AT LEAST THE COST OF THE REPLACEMENT TRANSMISSION. IN ADDITION TO THE COST AND INCONVENIENCE, THIS TRANSMISSION FAILURE PRESENTED A HAZARD THAT COULD HAVE RESULTED IN A SERIOUS ACCIDENT. MY VOLVO WAS BEING DRIVEN ON A FRONTAGE ROAD WITH THE INTENTION OF ENTERING A FREEWAY. WHEN THE TRANSMISSION STARTED TO SLIP, A RIGHT TURN WAS MADE FROM THE FRONTAGE ROAD TO A 4-LANE ROAD IN AN ATTEMPT TO AVOID HIGH SPEED TRAFFIC. THE TRANSMISSION WENT TO NEUTRAL DURING THE TURN AND THE VOLVO COASTED TO A STOP JUST PAST THE CORNER IN THE RIGHT LANE OF THIS BUSY ROAD. FORTUNATELY, A POLICE CAR WAS JUST A HUNDRED FEET AWAY, SAW THE VOLVO STOP IN THE TRAFFIC LANE AND PULLED IN BEHIND THE STOPPED VOLVO WITH LIGHTS FLASHING TO WARN ONCOMING TRAFFIC. ONLY THE PROXIMITY OF THE POLICE CAR AVOIDED BEING HIT FROM THE REAR BY VEHICLES…”
Exterior lighting
9 reports
“I HAVE A 2003 S60 VOLVO. THE INSTRUMENT PANEL WAS FINE YESTERDAY, BUT WHEN I GOT IN THE CAR TODAY THE PANEL INSTRUMENT PANEL IS COMPLETELY BLACK. THIS INCLUDES ALL GAUGES, SPEEDOMETER, RPM, FUEL, TEMP AND BLINKERS, ALL GAUGES ARE OFF.. (SEE ATTACHED PIC). THE VEHICLE WAS STATIONARY IN MY DRIVEWAY. THE CAR STILL RUN GREAT.”
Air bags
8 reports2 related recalls
“DASH CLUSTER LIGHTS AND GAUGES AND TURN SIGNAL INDICATOR SHUT DOWN AND BACK ON INTERMITTENTLY, MOTOR SEEMS TO LOSE POWER WHEN DRIVING, AND ROUGH IDLE. THE DASH CLUSTER PROBLEM HAPPENS WHILE DRIVING AND IN THE PARK POSITION. *TR”
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.