Research · Small Sport Utility Vehicle 4WD

2025 Volvo XC40 B5Recalls, problems, MPG & safety

NHTSA lists 0 safety recalls and 11 owner complaints for the 2025 Volvo XC40 B5. Most complaints involve engine (3) and back over prevention (3). The EPA rates it 26 mpg combined, and NHTSA gives it 5 stars overall.

Combined MPG
26mpg
EPA · 1 version
NHTSA overall
5of 5 stars
NCAP crash tests
Safety recalls
0campaigns
NHTSA
Owner complaints
11
Top: engine
Fuel cost / yr
$3,050est.
EPA estimate, best version
01 —Recalls

Safety recalls

NHTSA campaigns for this model year
0 recalls found in NHTSA data for the 2025 Volvo XC40 B5 as of Oct 30, 2026.
Data from NHTSA Recalls API · synced Oct 30, 2026NHTSA vehicle page
02 —Complaints

Owner complaints by component

11 complaints filed with NHTSA · Aug 2025 – Jul 2026
  1. Engine3
  2. Back over prevention3
  3. Electrical system3
  4. Forward collision avoidance2
  5. Fuel/propulsion system1
  6. Steering1
  7. Vehicle speed control1
  8. Other / unknown4

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each XC40 B5 model year we’ve synced.

View as table
Model yearNHTSA complaints
202347
202414
202511
Crashes reported
1
Fires reported
0
Injuries reported
0
Deaths reported
0
Data from NHTSA Complaints API · synced Oct 30, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Engine

3 reports
“I live in [XXX], where summer temperatures are extremely high. This week, afternoon temperatures have been reaching nearly 100°F (38°C). My vehicle is a mild-hybrid Volvo XC40, and there is no option to permanently disable the automatic start-stop function (or at least every time I start the car). This week, while driving home from work at around 4:00 PM, I stopped at a traffic light and the engine shut off automatically. As a result, the air conditioning immediately reduced its cooling performance, making the cabin noticeably less comfortable in the extreme heat. I instinctively pressed the accelerator to turn the engine back on and I nearly collided with the vehicle in front of me. In my opinion, this creates a genuine safety concern. Volvo should provide drivers with the ability to disable the automatic start-stop feature through a software setting. While the system is intended to reduce emissions and improve fuel economy, drivers should be able to decide when those benefits are appropriate and when safety, comfort, or local driving conditions make continuous engine operation the better choice. A permanent on/off setting would allow owners to use the feature…”
Owner complaint to NHTSAFiled Jul 31, 2026EngineODI 11753925

Back over prevention

3 reports1 crash
“I was pulling out of a parking space, and the car opposite me in the next row was pulling out at the same time. We backed into each other, damaging both cars. The ADAS failed to activate the rear camera, automatic emergency braking, parking collision warning, and rear cross traffic warning. There were no injuries, so we didn't call the police; we exchanged insurance info. The other driver was also driving a Volvo, and the ADAS also failed in his car. The first thing we said to each other was, "What happened to all the Volvo safety alerts!" I called Volvo to report the incident, and we set up an appointment for an inspection. A few days later, the ADAS failed again when I was backing out of a space. A car drove behind my car as I was backing out and my car banged into the side of the other car. I could not believe that every warning system failed again and I reported it to Volvo. They conducted the inspection and reported no issues with the car. I requested a copy of the inspection, and they said they can't send it since it's proprietary information. I disputed that argument since it is my car and my safety at risk. The same day, I was notified of the urgent…”
Owner complaint to NHTSAFiled Apr 18, 2026Back over prevention, Forward collision avoidanceCrash reportedODI 11732047

Electrical system

3 reports
“Despite multiple repair attempts by Volvo Cars Sugar Land — including software reloads, module reprogramming, and the completion of Recall R10333 — the vehicle continues to experience failures that directly compromise my safety and the safety of my wife. I no longer feel safe operating this vehicle. My XC40 has undergone five documented repair visits, including: • Electrical system failures • Infotainment instability • Parking sensor and camera malfunctions • Multiple software reloads and module reprogramming • Recall R10333 “Total Upgrade” On March 11th, while driving at approximately 60 mph on the highway, the IHU screen froze, went completely black, and all audible safety indicators inside the cabin were lost, including: • Turn signal click • Hazard flasher sound • Parking sensor tones • Multimedia audio This condition lasted for nearly 10 minutes, during which I had no ability to safely signal lane changes or rely on audible warnings. I was forced to continue driving until I could safely pull over. After parking, shutting the vehicle off, and waiting several minutes, the IHU restored itself. This incident occurred five days after the most recent repair…”
Owner complaint to NHTSAFiled Mar 17, 2026Electrical system, Unknown or other, Forward collision avoidanceODI 11724948
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 30, 2026
04 —Key specs

Engines, transmissions & drive

1 version rated by the EPA
EPA class
Small Sport Utility Vehicle 4WD
Engines
2.0L 4-cyl turbo hybrid
Transmissions
Automatic (S8)
Drive
All-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Oct 30, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
XC40 B5 AWD
Auto (S8), 4 cyl, 2.0 L, Turbo · All-Wheel Drive
233026$3,050343
  • XC40 B5 AWD
    Auto (S8), 4 cyl, 2.0 L, Turbo
    23 city · 30 hwy · $3,050/yr
    26
    mpg comb.
Data from EPA fueleconomy.gov · synced Oct 30, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
Overall rating
5/ 5
5 of 5
Volvo XC40 B5 SUV AWD
Frontal crash
5 of 5
Side crash
5 of 5
Side pole
5 of 5
Rollover
4 of 5
Rollover risk
16.4%
Data from NHTSA NCAP Safety Ratings API · synced Oct 30, 2026Vehicle 20128
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2025 XC40 B5 questions

How many recalls does the 2025 Volvo XC40 B5 have?

0 recalls found in NHTSA data as of Oct 30, 2026.

What are the most common 2025 Volvo XC40 B5 problems?

Owners filed 11 complaints with NHTSA. The most-cited components are engine (3), back over prevention (3), electrical system (3). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2025 Volvo XC40 B5 get?

The EPA rates the 2025 Volvo XC40 B5 at 26 mpg combined, depending on engine and drivetrain (1 version rated).

How safe is the 2025 Volvo XC40 B5?

NHTSA's New Car Assessment Program gives the 2025 Volvo XC40 B5 5 out of 5 stars overall.

Data from NHTSA & EPA · synced Oct 30, 2026