NHTSA lists 4 safety recalls and 140 owner complaints for the 1999 Chevrolet Astro. Most complaints involve service brakes, hydraulic (22) and power train (21). The EPA rates it 15–16 mpg combined.
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
“TL*THE CONTACT OWNS A 1999 CHEVROLET ASTRO. THE POWER STEERING PUMP FAILED WHILE DRIVING APPROXIMATELY 10 MPH. THE CONTACT APPLIED THE BRAKES, BUT NOTHING HAPPENED. HE THEN DEPRESSED THE BRAKE PEDAL ALL THE WAY TO THE FLOOR, BUT THE VEHICLE DID NOT STOP. THE VEHICLE CRASHED INTO HIS HOME. THE VEHICLE WAS TOWED TO A SHOP AND THE MECHANIC STATED THAT THERE WAS FAILURE WITHIN THE POWERTRAIN. HE FURTHER STATED THAT THE POWER STEERING AND POWER BRAKES WERE CONNECTED TO THE SAME UNIT, CAUSING BOTH TO FAIL SIMULTANEOUSLY. HE CALLED GM AND A REPRESENTATIVE FROM THE ENGINEERING DEPARTMENT STATED THAT THE BRAKES SHOULD HAVE WORKED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 75,000 AND CURRENT MILEAGE WAS 120,000.”
“WE HAVE A 1999 CHEVY ASTRO VAN. WE HAD A FACTORY RE-MANUFACTURED TRANSMISSION WHICH WAS SUPPLIED BY GUARANTY CHEVROLET ON 8-30-02, INSTALLED. THE VAN HAD 67,532 MILES. WE ARE ORIGINAL OWNERS AND NEVER TOWED ANYTHING. WE ALSO PAID TO HAVE A SEPARATE NEW COOLING SYSTEM INSTALLED FOR THE TRANSMISSION AND ALSO HAD THE DRIVESHAFT REBUILT AND BALANCED. NOW, OUR 2ND TRANSMISSION HAS FAILED AT 44,547 MORE MILES SINCE INSTALLED IN 2002. WE HAVE SPENT $5,700.00. OUR TRANSMISSION PLACE WROTE GM. MARK DOWLER OF CHEVY CALLED ME AND SAID SORRY, WE WON'T HELP YOU. WE ARE GOING TO SMALL CLAIMS COURT IF NEED BE. THANK YOU. *JB”
“TL* THE CONTACT OWNS A 1999 CHEVROLET ASTRO. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE. THE CONTACT APPROACHED THE VEHICLE AND NOTICED THAT THE ENTIRE FRONT END OF THE VEHICLE WAS ENGULFED IN FLAMES. THE FIRE DEPARTMENT FILED A REPORT STATING THAT THE FIRE WAS DUE TO ON ELECTRICAL ISSUE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 230,000. *TR”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Astro 2WD (cargo) Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive | 14 | 19 | 16 | $3,900 | 555 |
| Astro 2WD (passenger) Auto 4-spd, 6 cyl, 4.3 L · Rear-Wheel Drive | 14 | 18 | 16 | $3,900 | 555 |
| Astro AWD (cargo) Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive | 14 | 19 | 16 | $3,900 | 555 |
| Astro AWD (passenger) Auto 4-spd, 6 cyl, 4.3 L · 4-Wheel or All-Wheel Drive | 14 | 18 | 15 | $4,150 | 592 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
4 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 140 complaints with NHTSA. The most-cited components are service brakes, hydraulic (22), power train (21), electrical system (19). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 1999 Chevrolet Astro at 15–16 mpg combined, depending on engine and drivetrain (4 versions rated).